
Originally Posted by
PeterH
I'm hoping to get onto this job over the weekend, I got under there today to check it out.
To those that have done this job, did you need to remove the cross member?
It looks a bit tight with the cross member in, but I've heard the crossmember can be a bugger to get out too, so if I don't have to remove it I'd prefer not to.
Yep...I removed the cross member. Made the job a fair bit easier in the long run. Came away reasonably easily. I supported the rear of the transmission on a jack stand and wooden shim.
Replacing the cross member was a little bit tricky.. The chassis had closed somewhat... so I used a section of 100mm x100mm post (pine) which I trimmed lengthwise and cut a rebate in one end to accommodate the head of the screw scissor jack from SWMBO's Astra.
I cut out an L-shape 70mm deep and 10mm in from the other end of the post so as to locate with the chassis rail. I supported this end on a floor jack and pushed it against the chassis rail. The bottom of the chassis rail sat on the protruding 10mm "ledge". I engaged the other end of the post with the screw jack and wound the screw jack finger tight against the chassis to jam the timber and jack in place and it became self supporting. I checked it was virtually horizontal and then expanded the jack with a ratchet lever a few mm at a time to edge the chassis rails apart. It only needed to shift about 5mm or so and the cross member fitted like a glove
The ratchet drive was very firm and I'm guessing the expansion required a couple of hundred kg at least ... With my arthritic shoulder there was no way in a confined space I could have "levered" the thing into position ...
MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
2020 Subaru Impreza S ('SWMBO's Express' )
2023 Ineos Grenadier Trialmaster (diesel)
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