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Thread: Crazy EAS bypass issue

  1. #11
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    Getting nowhere fast

    Thoroughly ****ed off that three "expert" service shops have now refused to do even the most simple job of changing one or two air springs for me. I actually understand their reluctance due to the liklihood of a customer coming back to complain about an ongoing problem after paying for a repair. This would be the cheapest option

    However, that is no help to me so I faced with:

    a) Testing the "spare" airbags and using "Slime" or similar to seal any leak.
    b) Then trying to find, then change the offending bag myself here in the bush
    c) Paying the 2grand or so to rip out the EAS and fit coils

    There are plenty of posts on various forums on the success or otherwise of using tyre sealants. They might work, but the bag needs to be removed to avoid getting the sealant into the lines as well as the bag. It is also unlikely to be a permanent solution

  2. #12
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    I would be determining if the added schrader valves are just teed or the lines are cut and the valve is the only means of keeping the bags inflated, like others have mention for all 4 corners to drop there has to be a common area thats leaking.
    I replaced the front struts on my D3 last year the front started to drop overnight, i suspected the front valve block and it was only after raising up the front to put the axle stands under that i heard a woosh and found a split in a bag that was covered up in normal height and only leaked slowly over a week or so.
    MY08 TDV6 SE D3- permagrin ooh yeah
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  3. #13
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    Thanks

    Quote Originally Posted by loanrangie View Post
    I would be determining if the added schrader valves are just teed or the lines are cut and the valve is the only means of keeping the bags inflated, like others have mention for all 4 corners to drop there has to be a common area thats leaking.
    I replaced the front struts on my D3 last year the front started to drop overnight, i suspected the front valve block and it was only after raising up the front to put the axle stands under that i heard a woosh and found a split in a bag that was covered up in normal height and only leaked slowly over a week or so.
    Good idea. So far, I have only been under with soapy water when the vehicle is up on ramps, but not wheels jacked individually. It is very likely that the leak occurs only in some positions

  4. #14
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    "spare" air springs

    It is now evident that it is a rear bag leaking, because over the past week, one corner has dropped from maximum height to where the body is sitting on the tyre. The leak must be very slow to do that.

    I found a Dunlop part number sticker attached to one of the spare (used) airbags so I now know which are the front and which are the rear units. I'll test the rear ones with compressed air in the hope of identifying any leak. I have purchased a can of Bostom brand tyre inflator/sealant and because the bag is on the bench, it can easily be rolled around, inflated and deflated to ensure the sealant gets to the leak. Only then will I swap the one on the vehicle for the spare.

    Wish me luck please!

  5. #15
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    Progress!

    Quote Originally Posted by aussiebushman View Post
    It is now evident that it is a rear bag leaking, because over the past week, one corner has dropped from maximum height to where the body is sitting on the tyre. The leak must be very slow to do that.

    I found a Dunlop part number sticker attached to one of the spare (used) airbags so I now know which are the front and which are the rear units. I'll test the rear ones with compressed air in the hope of identifying any leak.

    Wish me luck please!

    Examining the "spare" rear airsprings, there is NO evidence of splitting or damage and overall seem to be in good condition, so after a cleanup, I'm pretty sure they can be reused. Better still, my favorite mechanics at Tyre Team Goulburn changed the bags on another Land Rover just last week and have no hesitation about changing mine, so I have booked in to have this done next week.

    The hard part will be getting the existing bage to hold air long enough to get me the 80km to Goulburn. I'm going to try this with about 30 psi all round, because higher than that it is like driving without any springs at all. Of course I'll take the 12V compressor with me so that I can top up on the way if necessary

    We shall see!

  6. #16
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    Do NOT buy Dunlop air springs

    The EAS problem on my 2001 P38 has finally been resolved, thanks to Matt at Tyreteam Goulburn. However for the benefit od members, an explanation may help.

    a) Despite others saying that an airspring change can be done at home,only a fool or desperado would attempt it. Two professionals, a hoist, supplementary lifting tools and special long nose pliers were deployed and even thenm the job took over an hour.

    b) one rear shock absorber had failed so both rears were replaced - easy enough to do if you have the right tools

    c) One rear Arnott airspring was obviously cracked,so both rear airsprings were replaced with the Dunlop ones supplied by the previous owner. That done, I drove off to get supplies, but quickly realised that one rear corner was bouncing off the tyre - as it had done before the work was done. I immediately returned to Tyreteam.

    d) An airline indicated that one of the replacement airsprings was holding NO air at all so it was removed for inspection. The two sections of the bag had separated, because unlike the Arnott versions, there was NO metal ring securing the two parts, so any decent drop into a pothole was enough to break the seal - see attached picture.

    Fortunately, one of the original Arnott bags that had been removed and replaced with the Dunlop was is reasonable condition so it was redeployed on the vehicle. The result has been exceptionally good. One the 80 km drive home over bad roads that included about 20 km of rutted and potholed gravel, the ride was quite good, I must say that the EAS is not as good as the coil suspension on my 91 Hiline, but it is acceprable.

    The moral of this story is DON'T BUY DUNLOP AIR SPRINGS - the design is very poor. They may be acceptable for city and highway driving, but certainly NOT for country roads and/or bad gravel.

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  7. #17
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    Agreed.

    I run Arnott gen II's right now and have brand new gen III's on the shelve. Though one of my gen II's has leaked since day 1, it has been so inconsequential that I have left it for years like this. I'll be bringing the still good gen II front and rear (one each) as spares for my trip. The gen III's should be more comfortable than the gen II's. Do you happen to know which you have?

    The big difference is that the gen III bags are non linear, so on highway mode they should sag to a broader part of the base resulting in a stiffer bounce and more highway worthy ride with less roll etc. Once you get to off road mode the base becomes thinner allowing more travel and more comfort/flex on the rough stuff. The added advantage is that on hard work the springs effectively become progressive. ie. the first part of travel is soft, hardening up once it reaches the end giving you some extra "room" before you hit the bump stops.

    Cheers,
    -P

  8. #18
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    Update - annoying air leak

    I spoke too soon, saying that the problem was fixed. There are minor airleaks where the distribution lines fit into the block housing the Schraeder valves and no amount of prodding or pushing will seal them effectively. The leak caus the suspension to drop overnight

    Can anyone suggest a remedy?

    New o-rings?
    some kind of sealant?
    Keep the front and back number plates and throw away everything in between?

  9. #19
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    I answered my own question

    Got a decent compressor line onto the Schraeder valves and managed to punp the rear airsprings to around 60PSI before turning off the taps installed into these two air lines. That has effectively sealed off the part where the lines entered the block and where the most obvious leaks occurred. For sealing, I have read that Loktite will work though it will mean disassembling the connections

    So now the arse of the vehicle is sitting very high. I took it for a test drive over a badly rutted track and unlike before, the vehicle rides reasonab;y well. I think the front airsprings need more air to provide greater clearance over the body/front wheels and to level the front vs rear. That should be doable even though there are no taps in those llnes


    This at least progress of sorts and better than spending a couple of grand converting to coils

  10. #20
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    replacing the O-rings is a bit of a job but can be quite therapeutic for a couple of hours I have done 3 valve blocks in my time and it is not that bad.

    I have found though that those push to seal fittings require quite some effort once they have been in place for a while to get out and inevitably you can damage one of the airlines. Not so much bend or break them but scratches develop on the surface which does not help in creating a proper seal. Running new airlines is quite a bit of work but you can do one at a time and (IIRC 6mm) airline is not that expensive.

    Keep it up! you'll get it sorted

    Cheers,
    -P

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