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Thread: How To: Adjust TD5 Boost Pressure.

  1. #11
    Tombie Guest
    Quote Originally Posted by nice1guv View Post
    Once undone the locknut, can you turn the shaft with pliers to shorten it or do you have to remove the pin from the other end (away from the wastegate chamber) and turn that?
    Turn ONLY the knurled bit in the middle

  2. #12
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    Not that I would really care too much, but would doing this effect the fuel economy much?

  3. #13
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    Depends how far you now plant your right foot mate!

  4. #14
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    Quote Originally Posted by stig0000 View Post
    Yes. The tdi is the same deal. But the wast gate for the 300 is a buger to grt to. The 200 tdi is very easy to get to. But on a tdi you need a boost gadge.

    As for the post on td5 ecu. Yes both do montor the boost. But only the d2 actuly controls the boost.
    Still does not make any sense to me, how can the Defender stop it self overboosting if it has no control from the ECU

  5. #15
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    Quote Originally Posted by Urban Panzer View Post
    Still does not make any sense to me, how can the Defender stop it self overboosting if it has no control from the ECU

    both cars stop over boosting buy cutting fuel,

    but the d2 can actually adjust the wastegate on the turbo as well, dose that make more sense

    def- mechanical,

    d2- mechanical with electronic adjustment

  6. #16
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    Smile

    Quote Originally Posted by stig0000 View Post
    both cars stop over boosting buy cutting fuel,

    but the d2 can actually adjust the wastegate on the turbo as well, dose that make more sense

    def- mechanical,

    d2- mechanical with electronic adjustment
    Thanks stig0000 adjusted the boost on the 90 today to 1.3 bar, that with the exhaust modification (lost front muffler) and no egr have made a nice change in the performance and it spools up much better. No WRX, but it is lots better.

    Allan

  7. #17
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    Just to clarify the operation of the modulator, in a STD wastegate the actuator will act according to the pressure rise from the turbo and at a speed according to the rise rate.
    With the modulator, instead of the full pressure rise being applied to the wastegate, the modulator recieves a series of variable pulses from the ECU which regulates the actuation of the wastegate allowing for boost to develop for longer, basically delaying the speed at which it actuates or letting it go thru full rate.
    The ECU watches the rise rate via the boost sensor and responds by deciding the best rate of pulses to be applied.
    On a D2 you can bypass the modulator, but it will affect to speed and will dump exhaust pressure quicker.
    Personally I wouldn't bypass it if you have a D2.

    Cheers


    Andrew

  8. #18
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    It works reeeeeeeel well on a Defender.Tried it on the freeway this morning and from 90-100 kmh its not the same car. Son thinks it will stay with his D3 from 100 up. Don't know about that but a vast improvement, less lag, and a much nicer vehicle to drive, very happy.

    Allan

  9. #19
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    Wate untill you get a big chip.. it will leave the d3 for dead every were. Trust me i no

  10. #20
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    So I've finally tweaked up my wastegate this afternoon. Thanks for the how to.

    2 x full turns on the adjuster to shorten the rod. Take it for a drive. Best I saw on the nanocom was 1.24 - 18psi. (Best in the past was 1.20 - 17.5psi) Did a second run and recorded the fueling to the nanocom. go home ...

    Another 2 x full turns (now 4x turns) on the adjuster to further shorten the rod. Take it for a drive. Best I saw on the nanocom was 1.36 - 19.7psi ... no fuel cut-out. Did a second run and recorded the fueling to the nanocom (second run is a standing start, up hill about 20deg onto a main road, foot to the floor until 120kmhr, gear changes occuring about 4200rpm).

    I loaded the fueling records from the nanocom into the laptop, and using the graphic viewer, the best of the two runs (1st run / +2x turns) showed ...

    air inlet press 232.83999
    ambient air press 100.26000

    which makes actual boot pressure 132.57999 kpa / 19.23 psi

    Definitley makes a bit of difference down low, off the line, with the boost coming ontap sooner.

    Is it worth trying to squeeze a bit more out of it ? Or am I that close now, just drive it for a while and see ?

    Kev..
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

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