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Thread: LT230 SE Conversion

  1. #11
    Join Date
    Jan 1970
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    Kyabram, VIC 3620
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    Well despite having to delay todays progress due to the drivers electric window buggered up - the spot welds on the regulator gave out - so spent most of the day doing a temporary repair on that ...............

    However after that I got the bits I needed for the CDL actuator, yep despite the wise cracks - two bike brake cables - a little bit of a bracketing.............I also bought the adjustment ferules, and the cable retainers from the bike shop.

    The actuator only needs 3 lbs of pressure to activate it, quite a lot less that the test I did on my sons bike, so the theory is that it should work.

    I then rigged up - a temporary 'other end' and low and behold it works like a dream, or as a cdl actuator is meant to.

    Still have to finalise the 'other end' - but I am looking at a converting a nice auto T bar, again with a bit of bracketing.

    Pictures attached.
    Last edited by ladas; 22nd October 2008 at 09:45 PM.

  2. #12
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    Jan 1970
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    Nice bit of work.

    Just out of curiosity and ignorance, why not use a hood/heater rigid wire? I would have thought that pressure needed to switch the cdl is similar to that of the heater vent.

    Cheers
    Simon

  3. #13
    Join Date
    Jan 1970
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    Melbourne - Eastern sector
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    ladas i have an original High Low cable from a 2000 TD5 in my garage that i no longer need PM me if you are interested. Also the cable they Use for CDl are monster thick! maybe 3 - 4mm in diameter. You will notice sometimes the CDL with be come hard to take out if any windup has occurred.

    Mick

  4. #14
    Join Date
    Jan 1970
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    Kyabram, VIC 3620
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    Quote Originally Posted by mickrangie View Post
    ladas i have an original High Low cable from a 2000 TD5 in my garage that i no longer need PM me if you are interested. Also the cable they Use for CDl are monster thick! maybe 3 - 4mm in diameter. You will notice sometimes the CDL with be come hard to take out if any windup has occurred.

    Mick
    PM sent

  5. #15
    Join Date
    Feb 2007
    Location
    Heidelberg, Melbourne
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    Ladas,

    How's the CDL conversion going, hav'nt heard anything new in awhile??

  6. #16
    Join Date
    Jan 1970
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    Kyabram, VIC 3620
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    Quote Originally Posted by PhillWilde View Post
    Ladas,

    How's the CDL conversion going, hav'nt heard anything new in awhile??
    Slowly, what with the Easter break and all.

    Mick sent me his 'spare' solid actuator cable - which arrived yesterday, and I am just making the mounting bracket to hold the 'cable' at the TC end, which is quiye straight forward and should be finished sometime tomorrow.

    Just still having a quandry about where and how to mount the other end without making it all look a bit naff.

    Picture of mounting plate - tomorrow - hopefully

  7. #17
    Join Date
    Jan 1970
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    Kyabram, VIC 3620
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    Well after a bit of faffing around, I abandoned the 'bicycle cable' route, I was supplied with a rigid actuator cable (not sure if it's the hi/lo or the diff lock cable - but it doesn't really matter)

    I made a plate up, which still needs refining, rounding off etc.,, but it works.

    I still have to work out the bit that goes inside the car. I am toying with either a push/pull or a pivoted lever.

    Pics of latest bits.
    Last edited by ladas; 22nd October 2008 at 09:45 PM.

  8. #18
    Join Date
    Jan 1970
    Location
    Maryborough QLD
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    I always say you're not wheeling hard enough if you aren't puting the CDL in

    Trav

  9. #19
    Join Date
    Feb 2007
    Location
    Heidelberg, Melbourne
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    G'day Ladas,
    This is a conversion i'm gonna be doing shortly, i've found a front output housing for $250. Does that sound right? What did you pay for yours?
    How's your conversion going? No news in a long time, i'm watching with interest as i'm hoping you can offer me soom good pointers when i convert mine??
    If you're not gonna install your front output housing i'll take it at a good price

  10. #20
    Join Date
    Feb 2007
    Location
    Heidelberg, Melbourne
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    G'day Ladas,
    This is a conversion i'm gonna be doing shortly, i've found a front output housing for $250. Does that sound right? What did you pay for yours?
    How's your conversion going? No news in a long time, i'm watching with interest as i'm hoping you can offer me soom good pointers when i convert mine??
    If you're not gonna install your front output housing i'll take it at a good price

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