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Thread: 1956 Series 1 with PTO welder (home made)

  1. #111
    Join Date
    Jan 1970
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    Solar panel frame removed from trailer along with an assortment of boxes, water tanks etc.
    Need to get some steel to lengthen the deck and fit a small box on the A-frame to house the breakaway brake battery and some tie down straps.

    DSCN4607 by Colin Radley, on Flickr

    I should also make an effort to try the welder out on the Series I before Cooma !!


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  2. #112
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    Did some more work on the trailer today, fitted a beavertail.
    My DIY MIG welder is about 25 years old and it does the job but I decided to tack weld the main components and then I'll take the trailer into work and use a decent welder.
    Added 500mm to the rear and will add 500mm to the front that way it will take a LWB.

    Need to fit the hand winch and a box to the drawbar. It came with a box but I had to cut it off to extend the front.

    SWMBO commented "Why are you making it long enough for a LWB ? You're not buying any more !!". Thinking quickly I answered "It's in case one of the LWB's breaks down and I have to tow it home.....". I must of hesitated briefly because she clearly didn't believe me !

    DSCN4641 by Colin Radley, on Flickr

    I'll have to run some temporary wiring for the lights then once the welding is finished do it properly.
    I'm considering taking the box in the floor out as well. It takes the spare wheel but you'd have to remove the vehicle being towed to get to it. A crossmember was cut out by the father-in-law to fit the box but I have another to fit if I go ahead.


    Colin
    Last edited by gromit; 5th February 2018 at 04:25 PM.
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  3. #113
    Join Date
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    Free Again Thanks Dan
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    Colin looking good
    If you want i have a 250 amp mig your welcome to borrow if it help`s

  4. #114
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    Jan 1970
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    Quote Originally Posted by rangieman View Post
    Colin looking good
    If you want i have a 250 amp mig your welcome to borrow if it help`s
    Thanks Chris,

    I actually have a big MIG welder I was given but I've never used it before so rather than learn while welding this trailer I thought I'd get someone at work to set up the works welder. Bonus is they probably have a better power supply at work than me working at the end of an extension lead. Double bonus is it's their wire & gas..........



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  5. #115
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    This is fast becoming a 'trailer' thread......

    Started on the front extension after chopping out the front rail etc.

    DSCN4644 by Colin Radley, on Flickr

    Here is the other welder in the shed, I really need to play with it to get used to the settings etc. Mind you I should see if Google can provide a manual....

    DSCN4643 by Colin Radley, on Flickr

    I'll have to drag it out & have a look.

    Getting the series I ready for Cooma in 2007, doesn't time fly..... Getting the Series 1 Ready for Cooma

    Some comments after Cooma 2008 Made it to Cooma & back


    Colin
    Last edited by gromit; 5th February 2018 at 04:23 PM.
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  6. #116
    Join Date
    Jun 2009
    Location
    Tangambalanga
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    7,558
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    You should be able to get online instructions with a Transmig, I think they're a fairly common unit. Also, I think (?) there's a shop on Greens Rd not far from the rail Xing which is a base for these too Colin. The other option is I can give you a crash course with some tips on it if you like.

  7. #117
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    Jan 1970
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    Narre Warren South
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    Quote Originally Posted by Chops View Post
    You should be able to get online instructions with a Transmig, I think they're a fairly common unit. Also, I think (?) there's a shop on Greens Rd not far from the rail Xing which is a base for these too Colin. The other option is I can give you a crash course with some tips on it if you like.
    Thanks Marcus,
    I'll see how I go getting it done at work, should be ready in a couple of weeks.
    If that doesn't work out I'll give you a call.....

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  8. #118
    Join Date
    Jun 2009
    Location
    Tangambalanga
    Posts
    7,558
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    Quote Originally Posted by gromit View Post
    Thanks Marcus,
    I'll see how I go getting it done at work, should be ready in a couple of weeks.
    If that doesn't work out I'll give you a call.....

    Colin

    Too easy mate. That arrangement we had last week, sorry ,,,, I'll see if I can make it happen this week, I'll text you later about a time.

  9. #119
    Join Date
    Jan 1970
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    Narre Warren South
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    The trailer is just about finished, took it to work to do the structural welding.

    It would probably have taken the Series I OK but I knew if I didn't modify it to take a LWB then at some point in the future I'd curse myself when I have a trailer at home but I had to hire one because I'd 'found' another LWB.

    Anyway, needs some scraping & painting underneath but otherwise it's re-wired and ready to go. Finishing off the ramps I ran out of wire ! My welder was purchased about 25 years ago in the UK so I wondered if the wire spool size was the same.....luckily it was so Bunnings to the rescue.

    DSCN4667 by Colin Radley, on Flickr

    IMG_1549 by Colin Radley, on Flickr

    DSCN4665 by Colin Radley, on Flickr

    Got the Series I out of the shed, it was last used in November, started first time and runs as good as it did when I took it to Cooma in 2008.

    Drained & re-filled the diffs and also did a coolant change.
    Brake fluid was changed last year along with the engine oil.

    I'll be at Corowa next weekend but the following one I'll trial load onto the trailer then I'll work out how to tie it down......


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  10. #120
    Join Date
    Jan 1970
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    Free Again Thanks Dan
    Posts
    10,150
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    Looking good mate

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