Thanks Grey Ghost! It's great to see your progress, keep the pics coming
Cheers Simon
Hi All,
I thought that it was about time that I created a thread - showing the restoration of my 1961 Series 2.
It is a rolling restoration (and far from complete). I am an absolute beginner at this and have already received a lot of help from this forum.
In no particular order (and it's hard to take photo's of some of the mechanical stuff)..
Loaded and ready for the trip home:
Broken down on the way home...
At Home:
Hand Brake Lever
Wheel - Before Cleaning:
And After Sanding/Cleaning (did this to all 5 wheels):
Hi-Low Boot (what remains of it...):
Gear Lever Boot (what remains of it...):
Old vs New Gear Lever Boot:
Hi-Low Boot & bracket:
Behind Instrument Panel - Wasps nest?
Underside of Gear Box - missing a rubber grommit (since installed):
Underside of Gear Box - before cleaning:
Underside of Sump - before cleaning:
Underside of PTO/Gearbox - during cleaning:
Hand Brake - before cleaning:
Top of Petrol Tank - before and after cleaning, painted:
Top of PTO - before and after cleaning:
Front Valance - before and after (painted):
Second Hand Bull Bar - before, then cleaned:
Original (Broken) Lights:
Rear Backing Plate - Before, Cleaned:
Crank Handle - Before & Painted:
Puller that I used to remove the very stubborn drums:
Axle Caps soaking and painted:
Wheel Painted:
Seat Panels Painted:
Wheel Nuts Painted:
Drum Before, Cleaning, Painted:
Old Lights being removed:
New Lights being installed:
Top of Seat Box - Cleaning,Sanding needed here:
Broken Axle Straps & plates before, painted, installed:
Front Diff - Before/After cleaning:
Various Chassis - Before, Cleaned, Painted:
We have mirrors:
New Rear Brake Lines (and master cylinders re-sleeved):
Rear Prop Shaft - before/after:
Rear Brakes Installed:
Leaf Springs - Before, Cleaned, Painted:
Rear Shocker - Before & New Installed:
Floor Panels - Painted:
Leaf Spring Removal - what a task... Have installed new no photo yet.
Interior Bits Before & Painted:
Passenger Door - Before, during and after:
Removing vent rubber:
Exterior Panels:
Brake Line Protection Plate:
Seats - Recovered (and bottoms painted):
Brake Res - Before & After:
Engine Bay:
Top of Gearbox - Before/After:

Thanks Grey Ghost! It's great to see your progress, keep the pics coming
Cheers Simon
 Fossicker
					
					
						Fossicker
					
					
                                        
					
					
						Top notch. Ive done these things sporadically and lamented not taking a before shot so I could share the transformation.
Keep it coming! You have inspired me to shoot mine before I start the sodablasting.
c
 Wizard
					
					
						Wizard
					
					
                                        
					
					
						Good on ya Grey Ghost for taking the time to share your project with us.
How about telling us a bit about it? Do you know anything of the history? It looks like a fairly good one to start from.
Hi All,
Unfortunately I don't know much about the Grey Ghost.
I Purchased it off e-bay from a farmer in Benella (country Vic).
His name was Frank and he's 80 years old, still working 400 acres of sheep.
He was the second owner, and had never had it registered.
He bought it off another Benella farmer and "drove it home via the paddocks".
He was selling it because he just didn't need it anymore.
I took it for a test drive, trying all gears and making sure that it worked in Hi and Low range. I crawled underneath it looking for rust (which there wasn't much apart from surface rust)
I picked it up in March 2011 and have been slowly working on it since.
It's a 1961 Series 2 - with it's original engine still in it.
I discovered that it was a series 2 via a website (Sweedish I think - can't remember now). I also discovered that it was a Series 2 because of the rear wheel master cylinders - mine are 3 bolt, and apparently only Series 2 had them. I've been told that Series 2A onwards have 2 bolt?
That's about it for the moment.
Regards,
The Grey Ghost.
Looking through those pic's makes me want too start another one!!
Looking good T B keep the pic's coming
Grey Ghost,
Looks like you've done a lot of work on it so far.
Did you manage to get replacement rear wheel cylinders, it looks like it from the photos. I've overhauled the cylinders on my '60 Series 2 but only as a temporary measure (pistons are pitted). I tried locally to get replacements with no luck so was considering longer term changing the backplates to the later type with 2 adjusters (2-bolt wheel cylinder) or machining up stainless pistons.
I notice yours has a PTO on the gearbox but couldn't see if it was connected to anything.
Good to see another one making it back onto the road, it'll be a while before mine hits tarmac but at least it's moving and the brakes should be working again soon....
Colin
'56 Series 1 with homemade welder
'65 Series IIa Dormobile
'70 SIIa GS
'76 SIII 88" (Isuzu C240)
'81 SIII FFR
'95 Defender Tanami
Motorcycles :-
Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650
Hi Grommit,
I got my rear wheel cylinders re-sleeved by a company in Melbourne.
As you can see from the pictures - they did a fantastic job (look brand new).
I did find some replacement units in the UK - for $150 pound, EACH.
I could not find local replacements, despite ringing every company that I could think of.
I also contacted all of the Australian Ebay sellers and everybody said "No Longer Available".
I had read (on this forum) numerous arguments about "replacement vs re-sleeve".
I went the re-sleeve because I didn't have any choice!
I also investigated changing the backing plates - but I decided to give the re-sleeve a go and see how that went.
I haven't bled the brakes yet (which I am told can be fun).
The PTO isn't connected to anything - I haven't even tried it yet to be honest. Another thing to add to the list of jobs!
Regards,
The Grey Ghost
Thanks for that info.
They looked a bit thin in the wall section to re-sleeve. My bores were OK but the pistons need to be replaced at some point.
I spoke with 4-Wheel Drives and was told they hadn't been available for years, the last Repco ones he sold were $250 each !
I believe they are from a Rover car so it might be possible to get them via the Rover club. That section with the cover plate on the side that the shoes rest against is for the handbrake mechanism on the car. I'm just not sure which model Rover.....
Apparently the problem is usually that the bleed nipple shears a section out of the back and then they are useless. Pistons can be re-made and the later kit fits (except for the boots which are a bit tight).
Colin
'56 Series 1 with homemade welder
'65 Series IIa Dormobile
'70 SIIa GS
'76 SIII 88" (Isuzu C240)
'81 SIII FFR
'95 Defender Tanami
Motorcycles :-
Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650
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