Page 3 of 3 FirstFirst 123
Results 21 to 27 of 27

Thread: Slowly coming together

  1. #21
    Join Date
    Mar 2010
    Location
    Queensland
    Posts
    4,122
    Total Downloaded
    12.97 MB
    Quote Originally Posted by Gippslander View Post
    The bottom section of the door tops was rusted but the rest of the frames were ok so I approached a local metal shop and asked if they could make the pieces. They came back with the components consisting of the large outer section and a smaller inner piece. I then cut them to length and welded them together I will attach photos of the sections I cut off showing their cross section. Note the larger piece is made with a slight angle at the bottoms as per the original to allow the window frame to match cab slope. It also has a folded top on one side and the outer side is lower to ensure water trapped in the gutter does not flow into cabin. The last picture is of the fabrication I needed to do to get the inner gutter piece to stay in place, I drilled a series of holes on both sides of the large piece at the level the inner piece sits and then tacked each piece together my mig welding is not the best but it will hold.
    Attachment 185898Attachment 185899Attachment 185900
    Hello Gippslander,

    Thank you for posting the photographs of the sections of the door tops that you had fabricated locally. I thought that there would be a way of fabricating them. Your posts of the photographs showing the sections saves me a whole lot of time trying to figure out how to go about making my own parts. If you still have some off-cuts left can you please measure what thickness sheet metal they used and post the answer in this thread?

    Thank you again for posting the photographs.

    Kind regards
    Lionel

  2. #22
    Join Date
    Mar 2010
    Location
    Queensland
    Posts
    4,122
    Total Downloaded
    12.97 MB
    Quote Originally Posted by Gippslander View Post
    Going in for roadworthy tomorrow and then hopefully registration all going well i have treated the tray woodwork with an oil based coating it is darker than i wanted but it will protect the wood so that's the important part. I have checked everything i can think of for the roadworthy so here's hoping.
    Photos to follow.

    Gippy
    Hello Gippy,

    All the best for the roadworthy tomorrow! Let us know how it went.

    Do you have another thread on AULRO that features a more in-depth story of the restoration of your vehicle? If so where can it be found? There are only three 'pages' on this thread.

    Kind regards
    Lionel

  3. #23
    Join Date
    Dec 2010
    Location
    Mirboo North Victoria
    Posts
    457
    Total Downloaded
    0
    Thanks for the interest I have some other photos of the process, I didnÂ’t do a full bare chassis rebuild I repaired and replaced al of the running gear and did some minor cosmetic work. Nothing to compare with some of the work you can find on this site some of the jobs are unbelievable mine was as minimal as I could get away with.
    IÂ’ll put some photos up after I get it on the road.

  4. #24
    Join Date
    Dec 2010
    Location
    Mirboo North Victoria
    Posts
    457
    Total Downloaded
    0
    As promised i have some photos i took during the process, among them are when i found it in a cow shed complete with cow @#$%^ and blackberry bush remnants. The last couple are of the dismantle process and the others are during rebuild a new crankshaft was sourced from a friend in Melbourne. Both front and rear differentials centres are new, as are all wheel bearings brakes and drums. The gearbox was pieced together from three old ones to get enough shafts, gears to have reliable components. The transfer case was from a Series 3 i wrecked and its internals were in excellent condition.
    The car is now registered on Club plates for the present once it is run in and i trust it i will possibly put it on full registration, it drives quite well it does have some gear noise but i think it is quieter than when i first started driving it around. I don't know what others think but i have added Morey's oil additive to both diffs and the gearbox / transfer case as a precaution.

    Thanks for the interest Gippy
    Attached Images Attached Images

  5. #25
    Join Date
    Mar 2010
    Location
    Queensland
    Posts
    4,122
    Total Downloaded
    12.97 MB
    Hello Gippy,

    Good to see another Series back on the road - a club registration is a great achievement. Congratulations on your hard work and subsequent success.

    Could you please measure the thickness of the sheet metal that the metal fabricators made the lower door sections with? I have a pan brake so I am able to make all the folds independently. Welding is still very much at the 'L-Plate' stage. What is the saying .. "a grinder and paint makes me the welder I ain't"

    Enjoy going for a spin on the open roads. Remember that people once thought that driving over 60 miles per hour could be fatal as the speed would hinder the ability for people to breathe. This type of cautionary thinking must have been carried over as an inbuilt safety feature into our Series vehicles!

    Kind regards
    Lionel

  6. #26
    Join Date
    Dec 2010
    Location
    Mirboo North Victoria
    Posts
    457
    Total Downloaded
    0
    The steel was panel steel 1/8” in the old scale, the bottom has a slight angle to allow the window to fit the cab the upper inside edge is double folded as in the fold is completely flat on the top giving the inside edge a smooth surface to sit your arm on.

  7. #27
    Join Date
    Mar 2010
    Location
    Queensland
    Posts
    4,122
    Total Downloaded
    12.97 MB
    Quote Originally Posted by Gippslander View Post
    The steel was panel steel 1/8” in the old scale, the bottom has a slight angle to allow the window to fit the cab the upper inside edge is double folded as in the fold is completely flat on the top giving the inside edge a smooth surface to sit your arm on.
    Hello Gippy,

    Thanks for the confirmation on what thickness of sheet metal was used. So an approximate conversion of 1/8 of an inch would come in at around 3.00 mm sheet.

    Kind regards
    Lionel

Page 3 of 3 FirstFirst 123

Tags for this Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!