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Thread: Gearbox Fill Plug

  1. #1
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    Gearbox Fill Plug

    Hiya All,

    Is there a special (or even favourite) tool for getting the fill plugs out of the GBox and transfer case? Was just using a open ended spanner yesterday and that bastard did not want to budge - put a piece of pipe over the end for extra leverage, but it looked more likely that I was going to round off the plug rather than loosen anything.

    Should I just soak it in anti-seize spray or something? Or maybe just use a wide shifter to spread the load accross the face a bit more?

    Cheers

  2. #2
    JDNSW's Avatar
    JDNSW is offline RoverLord Silver Subscriber
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    It should not be that tight! I use an open end spanner, preferably an old one with thicker jaws, but it is not usually a problem. If you do it when the gearbox is hot it will be a little easier, as the aluminium expands more than the steel.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
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  3. #3
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    ring spanner and if they have been overtightened and loctited in you'll need to hammer on a socket.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

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  4. #4
    JDNSW's Avatar
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    Quote Originally Posted by Blknight.aus View Post
    ring spanner and if they have been overtightened and loctited in you'll need to hammer on a socket.

    Ring spanner? On a square?

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  5. #5
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    yep, its a case of finding the one that fits tightest and then using that...

    the worst case scenario is having to drill it and tap it out....

    the hardest one is when you dont have the good tools handy and are resorting to hammering on a 6 point impact socket.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  6. #6
    JDNSW's Avatar
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    If it is a 1/2" square - I can't remember if the gearbox is, the best is a 1/2" extension bar with a pipe wrench.

    But the best solution is to not overtighten it in the first place.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  7. #7
    ashhhhh Guest
    If it does round off you could weld an old breaker bar to it.
    The heat might free it up, you will have something solid to pull on at least.
    Replace it once its out obviously..

    Hard to see how its that tight though, I thought it would of stripped out before becoming stuck like that.
    Last edited by ashhhhh; 20th July 2010 at 06:10 AM. Reason: Cnat spell..

  8. #8
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    Thanks for all the tips guys - will take her for a decent cruise this weekend to warm up the box, then have a crack at all those solutions...I'm sure I'll get it out eventually.

    No idea how it would've gotten so tight, but then I get the feeling it has been a looooooong time since the gearbox has even been thought about. I only just got her recently and let's just say that maintenance wasn't top of mind for the previous owner.

  9. #9
    Lostkiwi Guest
    You are holding your Mouth the right way aren't you?
    And using the right language? I'm sure Ive seen a Landrover swear book somewhere!

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