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Thread: Metallic Click Of Death

  1. #1
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    Metallic Click Of Death

    Went to start up a couple of days ago and single click when I turn the key. Up until then starting OK but with some kind of "run on" noise once the engine fired. I can see plenty of stuff I can follow up on , but I'm not getting the whole Solenoid thing. In my 74 109 2.25p - it appears to sit not far from the battery, ie - its not a part of the starter motor. Taking the starter motor off , it seems to spin fine on 12 v but doesn't move the shaft in and out - it just spins. I had it in my head that the Solenoid activated the shaft and somehow connected a couple of gears together, but now I'm wondering whether it just takes a small voltage off the key and somehow bumps it up like a coil? You Tube only seems to show the starters that have the Solenoid connected , not separate - so I'm a bit confused. Any help gratefully received as usual.
    cheers,
    D
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    1957 88 Petrol (Chumlee)
    1960 88 Petrol (Darwin)
    1975 88 Diesel (Mutley)

  2. #2
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    That's a Bendix drive starter and relies on a spiral spline on the shaft to fling the gear into contact with the ring gear. Usually all they need is cleaning and oiling the shaft where the gear slides up and down. Regular maintenance for a Bendix drive is the key.

  3. #3
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    Better to use graphite powder to lubricate as it doesn't attract dust/dirt to jam it up again (the rear main seal may provide lubricant but shouldn't.....).
    The high inertia as it initially spins drives the gear along the spiral and into engagement with the ring gear. Sounds like yours is sticky and not quickly disengaging.


    Colin
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  4. #4
    JDNSW's Avatar
    JDNSW is online now RoverLord Silver Subscriber
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    As above. Definitely do not put any oil on it, as this will certainly attract dirt and turn sticky in months at most. Make sure the pinion is free to rotate on the twisted spline, with just the light spring to hold it. When absolutely clean and moving freely, lubricate it with powdered graphite.

    If someone has oiled it and this is the problem, use petrol, thinners etc to clean it, but make sure both the external and internal spirals are completely dry before putting graphite on it and reassembling it.

    Failure to move the pinion can also result because the starter is slow to speed up. This can be due to a poor battery, poor connections, worn brushes or worn bushes in the starter allowing the armature to "pole". Check the shaft for sideways movement. If there is more than the tiniest bit, it is a strip down and rebush job, before the armature is burnt out, when it will be a new starter job.

    Fortunately, this engine is easy to crank start if in reasonable condition and tune!

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  5. #5
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    Thanks Gents. The shaft with the springs on it felt very greasy on removal. I'll clean up and get hold of some graphite and see how we go.
    cheers,
    D
    1957 88 Petrol (Chumlee)
    1960 88 Petrol (Darwin)
    1975 88 Diesel (Mutley)

  6. #6
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    Usually if there is a run on noise it is caused by dry starter motor bush & the armature could be seizing in the back bush. Try a few drops of oil in the hole in the centre of rear plate. Also as already said only use graphite powder on the Bendix, oil will make the bust from the clutch stick to the thread of the Bendix & cause it to stick.

  7. #7
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    so the B.I.L said he knew an auto-electric guy and would take the starter motor to him for a quick once over. He came back saying the bloke had said it was useless - the armature was badly worn and the brushes had had it. So I took a look. The brushes were all 11-13mm. The bit that the brushes press up to , is that the armature or the commutator? that was ever so slightly worn in from the edge where the brushes wipe. Everything was filthy so I cleaned it all up - put a spot of oil in the middle of the rear plate and stuck 12v through it and it ran and sounded much better. I haven't asked it to do any work yet of course - but I'll pop it back in and see how it goes. There was a round piece of wire at the end which I wasn't quite sure what that was so I just centred it when I put everything back together. There's also about a milimeter of play north to south on the shaft. Not sure whether thats bad or not. Anyway - until I find something better - I'll see how this goes.
    cheers,
    D
    Attached Images Attached Images
    1957 88 Petrol (Chumlee)
    1960 88 Petrol (Darwin)
    1975 88 Diesel (Mutley)

  8. #8
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    While you have got the end cover off fill the bush with then using your thumbs squeeze booth ends of the bush to force the oil into the pores of the bush then drain the excess oil out. Also those brushes look badly worn in the photo . When the auto lec , said the armature was bad it could have the insulation braking down & shorting in the windings.

  9. #9
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    Always a good idea to lightly sand the commutator and brushes with some emery tape before re-install.

  10. #10
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    Finally got around to re-fitting the starter motor and apart from a hiccup with the wiring to and from the Solenoid eventually got it going and boy what a difference for the better. So I cleaned the brushes and the Commutator, put some graphite dust on the shaft, a little bit of oil at the end bearing cleaned all the contacts and tightened everything back up, new Solenoid. Hadn't run it in three weeks and it starts first time - no run on noise. Local auto-electric bloke said the starter was beyond redemption.
    Now something else will go wrong of course but happy for the time being.
    cheers,
    D
    1957 88 Petrol (Chumlee)
    1960 88 Petrol (Darwin)
    1975 88 Diesel (Mutley)

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