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Thread: Head Light upgrade

  1. #1
    Join Date
    Oct 2014
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    Northern NSW.Australia
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    Head Light upgrade

    What head light upgrade have members done, using the standard wiring loom ????
    Pics/links please.
    Thanks for the replies.

    whitehillbilly

  2. #2
    Join Date
    Jul 2012
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    Brisbane
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    Relays

    Hello from Brisbane.

    The most common/useful upgrade is to substitute relays at the lamps with a direct connection to the alternator for the present u/s arrangement. Increases the effectiveness of the lamps considerably and takes pressure off the flimsy lamp hi-lo beam switch.

    Same operation was common on VW beetles.

    Cheers,

    Neil
    1975 S3 88" - Ratel

  3. #3
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    Sorry Neil,
    But ????
    most normal Series owners may understand,
    But Im not normal.
    More simple please.
    whb

  4. #4
    Join Date
    Mar 2010
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    Queensland
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    Hello White Hill Billy

    Try this link and follow through the two pages. It may assist you. Accessed June 13, 2017 from headlight and relay questions

    Visit Traxide's site and there is a full description of what to do and a kit available Headlight Wiring Kits | TRAXIDE - RV | Traxide - RV

    Information from another supplier... Accessed June 13, 2017 from TWIN HEADLIGHT RELAY NEW ERA 12 VOLT 12V NEW NLR-132 30A 30 AMPS
    The site also includes some suggested circuit diagrams if you click on their different pages....

    You can do these relays and also buy an upgrade kit to make the headlights H4 or Halogen - or some other flasher newer technology of headlight. I went up to H4 with relays and I am happy to leave it at that.

    Kind Regards
    Lionel

  5. #5
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    Relays

    Hello again.

    The standard Series (and some later models) have a fairly primitive lighting circuit. Basically the power runs from the battery, alternator/generator through the light switch and dip switch to the headlights and back. Along the way there is a fair drop of power and in the case of S3's common damage to the column mounted dip switch.

    The modification uses one or two relay switches (electromagnetic switches) mounted on the side of the radiator support panel close to the headlights. These take power through a decent size wire from the alternator through the main relay circuit and headlamps and back to an earth or the battery - this circuit has both high and low beam components. The normal circuit wires to the lamps are rerouted to the secondary circuit in the relays. When the lights are turned on the power to the relays through the original lamp circuit switches on the relay and connects the new circuit to the lamps. When the high beam is activated by the dip switch that circuit activates the part of the relay that is connected to the high beam part of the new direct circuit to the lamps.

    Because the new circuit is shorter and relatively direct the lights get more juice. The relay switches don't require much power and because the old circuit is under less pressure than before it is less prone to breaking down.

    Google or use YouTube for "fitting relays to Land Rover or VW headlamps" and the wiring diagram and a clearer explanation should emerge. It is a common fix.

    Cheers,

    Neil

  6. #6
    DiscoMick Guest
    Phillips +35 bulbs - a significant improvement for just $80.
    Planning to add the Traxide wiring loom too.

  7. #7
    Join Date
    Jan 1970
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    Narre Warren South
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    As already mentioned by others.....a couple of relays and some simple re-wiring will improve the headlights.

    Isuzu C240 powered Series 3

    Mine had already been done by a previous owner but I had to replace the relays & re-wire because of corrosion.
    Try and find a company that supplies auto electricians, there can be significant savings over buying from Autobarn/SuperCheap etc.
    I found one locally and can walk in & get trade prices. Globes etc. are less than 1/2 the price of SuperCheap.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  8. #8
    Join Date
    Oct 2014
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    Hi.
    Thank you for the replies and links.
    remember pulling a couple of relays off the inner RH guard.
    they were not connected to anything. Old owner may have been heading down an improved light path.

    whitehillbilly

  9. #9
    Join Date
    Jan 1970
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    Gembrook Vic
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    Hmm you have got me thinking. The previous owner of my S3 has wired the high beam to a separate switch. I'll have to go hunting and see if they setup some sort of relay system.

  10. #10
    Join Date
    Jan 1970
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    Brisbane
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    Quote Originally Posted by Slugbait View Post
    Hmm you have got me thinking. The previous owner of my S3 has wired the high beam to a separate switch. I'll have to go hunting and see if they setup some sort of relay system.
    My light bar was set up with a relay (by myself) .. that wasn't the problem. It was so bright it covered the deficiency in the high beam of the lights. The problem was when you had to dip them it was really hard to see. I put those +130 bulbs.. not much change.

    Now that I've done the relay it's notably brighter.. I think I'll have more light even on high beam because the main beams are working so much better now.
     2005 Defender 110 

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