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Thread: 2.25 petrol - poor running with Zenith

  1. #1
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    2.25 petrol - poor running with Zenith

    Hi all,

    I'm a first-time poster so apologies if this is the wrong area. I figured I'd post in the general Series area instead of Series II since the Zenith + 2.25 combo seems popular across several models.

    I'm a first-time Land Rover owner, and I've been restoring a 1959 Series II on and off for the last two years or so. I got it registered, but the final outstanding issue I have is that it's running extremely poorly.

    I previously had a Solex on it, and that ran OK except the carburettor itself was in pretty bad shape and would pour fuel all over the exhaust manifolds when shutting the engine off, hence the change to the Zenith. For this reason, I want to eliminate valve timing as an issue, also because that's a relatively big/scary job. Another piece of the puzzle is that I had it at a mechanic who claimed it was running fine on the Zenith, but I got it back not running at all and with the Solex installed. I asked what changes were made to attempt to get the Solex running, and he said nothing was changed - it should run perfectly if I simply undo the connections, bolt the Zenith in, and hook it all up.

    This isn't the case - it starts quickly enough, but it instantly dies unless I'm pumping the accelerator, and eventually dies no matter what I do. The exhaust reeks of petrol so it seems to be running rich. It's also backfiring quite a lot, I suspect due to unburnt fuel in the exhaust but this is just a guess. I called the mechanic back and he said he was running the Zenith without the air filter. I removed the connection here, but it made no difference. At this point I'm just treating everything he said as fiction and trying to puzzle it out for myself.

    I've tried a couple of things since - visually inspecting the spark plugs shows that they're a black-grey colour (presumably from the rich running) but not fouled up or anything. I've tried adjusting the mixture screw from the 3.5 turns out when I got the car back, but it either runs super rich or doesn't run at all. One turn out seemed best, but it still dies and smells like fuel. It won't start on 0.5 turns out. I'm also yet to find a setting here where it doesn't backfire. I also removed the vacuum hose to the distributor in case it was accidentally set up super rich to run like this, and also because it takes five seconds to check. This would run for a few seconds but then die (unsurprisingly, given it's a massive vacuum leak).

    Any ideas on what to check would be very welcome. The simpler the better, since I'm a bit of a novice. I'm desperately hoping it isn't valve timing, I don't see how it could be but I'm not an expert.

    - Will

  2. #2
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    A long-winded update on this - I was sitting around stewing over what could be going wrong, and I thought that maybe there was still a bunch of excess fuel lying around from previous over-rich attempts at starting it.

    After a couple of hours of letting it sit, I wound the idle mixture screw to 1.5 turns out. Importantly, I didn't press the accelerator.

    It started easily, and ran much better - a little lumpy, but no backfiring and it stayed alive.

    While pressing the accelerator pedal for the first time after starting, nice and slowly, it started dying, and lifting off didn't save it.

    I let it sit again, then disconnected the accelerator linkage at the carburettor. I got it idling just like before, and tried gently applying some throttle at the carburettor itself - same thing, any throttle at all killed it. Even 10mm of travel. This rules out accelerator linkages/adjustment in my mind, which was a risk because I had to turn two of the levers back to front to reverse the pedal direction when going from the Solex to the Zenith.

    I was about to experiment with clamping off the vacuum hose on the hypothesis that ignition timing was out and the vacuum advance when opening the throttle was killing it, when I noticed that the top of the fuel pump was wet. I cranked it over after turning off the ignition, and sure enough there was some sort of leak there.

    I've ordered a (Britpart, unfortunately) fuel pump in case the pump itself is causing the leak. It could be the linkages but the current pump is 60 years old, and I was very careful with the linkages to get them tight.

    But that's not the end of the story - while putting my hand down the right-hand side of the engine to check said linkages, I bumped the distributor - and the body rotated quite freely. So that's the second thing I need to fix, since timing is probably all out of whack compared to when it was (allegedly) running well with the Zenith.

    What a state to get the car back from the mechanic in! At least I have a few things to pursue now, rather than sitting around thinking about it.

    Any advice is still welcome, like I said - I'm a newbie.

  3. #3
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    I am not a petrol expert as some of my posts attest with my recent zenith stromberg carbies on a V8. I would start with removing the carburettor and draining the fuel bowl, remove the bowl carefully whilst holding the carburettor upside down. Once removed you will see the fuel float, check it is not full of fuel from a leak, if it is empty ( a good thing) still holding the carburettor upside down check the fuel bowl height relative to the housing there is a measurement it needs to be set at. Before adjusting the float height you need to remove the pin that the float hinges on and carefully remove the needle from its seat. Check the needle for wear and if the needle is damaged it will require replacement. With the needle installed in its seat blow through the fuel inlet port to check the needle seals if it doesn’t this can cause the carburettor to flood the engine. Now replace the float and if the height is correct look at the jets and check you can blow through them, if not remove the jets and clean the orifice. Take care when cleaning the jets they are of a specific size and need to stay that size so using a fine piece of wire smaller than the jet size remove any blockage. As well as cleaning jets clean the ports in the carburettor that the jets are removed from, reassemble the jets. If all the ports are clean reassemble the float bowl, next check the idle / air fuel screw seat it should not be damaged from over tightening and appear as a small orifice on the inside of the carburettor throat. The needle should also be clean and undamaged, for initial setting I use what I was taught on old EH holdens screw the screw in very gently till it bottoms out then back it out 1.5 turns. Assemble the carburettor back on the engine and wind over with the starter until hopefully it starts. You can adjust the fuel/air screw after the engine idling evens out. One other thing I would check whilst the engine is immobilised rotate the motor with the crank handle to get the motor To the required timing mark before top dead centre No.1 cylinder then check the distributor is open and pointing to the number 1 plug lead. If all is well hopefully you will have an engine that runs.
    Gippy

  4. #4
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    Thanks Gippy.

    The Zenith is a brand-new carb, a cheap copy but still new. That doesn't mean it's good, so if the new fuel pump and ignition timing don't get it, I'll certainly follow the advice in your comment.

    Regarding timing - my 2.25 is a very early example and has the timing marks on the flywheel, so I was trying to put that off because it's a proper pain in the neck. Given how loose the distributor was, I'll have to come to terms with doing it :-(

    - Will

  5. #5
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    If my memory serves me well enough… wasn’t there an issue with these zenith copies where you had to give them a rub with wet and dry on a flat surface to get the top cover flat and stop it sucking air?

    I fitted a reconditioned solex to mine that I bought from the mob in Cyprus

    Never looked back…
    2007 Discovery 3 SE7 TDV6 2.7
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    "Make the lie big, make it simple, keep saying it, and eventually they will believe it." -- a warning from Adolf Hitler
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  6. #6
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    > wasn’t there an issue with these zenith copies where you had to give them a rub with wet and dry on a flat surface

    I've heard the same. If fixing the other more obvious problems doesn't get it sorted, I'll give it a go. It seems unlikely since that sort of warpage would more likely cause a vacuum leak (and therefore lean running), but it's an easy enough thing to try.

    > I fitted a reconditioned solex to mine that I bought from the mob in Cyprus

    Do you have a link? I'd like to stick with a Solex for originality.

  7. #7
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    Quote Originally Posted by WhatIsClocks View Post
    > wasn’t there an issue with these zenith copies where you had to give them a rub with wet and dry on a flat surface

    I've heard the same. If fixing the other more obvious problems doesn't get it sorted, I'll give it a go. It seems unlikely since that sort of warpage would more likely cause a vacuum leak (and therefore lean running), but it's an easy enough thing to try.

    > I fitted a reconditioned solex to mine that I bought from the mob in Cyprus

    Do you have a link? I'd like to stick with a Solex for originality.
    it will be on here somewhere ...
    2007 Discovery 3 SE7 TDV6 2.7
    2012 SZ Territory TX 2.7 TDCi

    "Make the lie big, make it simple, keep saying it, and eventually they will believe it." -- a warning from Adolf Hitler
    "If you don't have a sense of humour, you probably don't have any sense at all!" -- a wise observation by someone else
    'If everyone colludes in believing that war is the norm, nobody will recognize the imperative of peace." -- Anne Deveson
    “What you leave behind is not what is engraved in stone monuments, but what is woven into the lives of others.” - Pericles
    "We can ignore reality, but we cannot ignore the consequences of ignoring reality.” – Ayn Rand
    "The happiness of your life depends upon the quality of your thoughts." Marcus Aurelius

  8. #8
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    Even with the original Zenith carbys I used to have trouble with them running rich (usually on a slight uphill slope). Problem was always fixed by rubbing both top cover & matching surface of bottom section of carby until I achieved a good seal between the two surfaces.
    The warping problem is IMHO caused by the fact that there insufficient securing screws around the throat of the carby. Before rectifying it I could slip a thin feeler gauge between the two surfaces in the area of the throat but not around the float chamber. So maybe you could check that.
    However, it sounds like your problem is with your loose distributor rather than your carby.
    What part of Australia are you located? If close by I (or possibly some other AULRO member) could maybe have a look at it for you.
    Roger


  9. #9
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    Quote Originally Posted by Xtreme View Post
    What part of Australia are you located? If close by I (or possibly some other AULRO member) could maybe have a look at it for you.
    Thanks Roger. I'm in Sydney - Bankstown specifically. If anyone offered I'd definitely take it up, but probably in two weeks' time or so, once I've had a chance to address the known issues.

    It would be good to get someone with a bit of Land Rover experience to take a look at it, and just listen to it running for an overall check. I couldn't find anyone who works on Series vehicles to do a house call.

  10. #10
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    I was working at local Hobart LR distributor way back in early/middle 1970's and distinctly recall having some faulty Zenith carbs on the 4 cyl engine. There was an LR Service News and we had to replace the carby.
    The problem was running way too rich at idle and wouldn't respond to mixture adjustment.

    In my opinion the Zenith is far better than the Solex.
    Before: Ser 2a LWB, Ser 3 S/W, 1979 RR 2 door, 1981 LR Stage 1 V8 (new), 1985 LR 110 V8 County (new), 2009 RRS TDV8
    Now: MY13 D4 TDV6. "E" rear diff. Cambo's magic Engine & Auto Tune. 1968 Austin 1800 Mk1 auto (my 5th)

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