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Thread: Flat panel sunroof

  1. #1
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    Flat panel sunroof

    Slightly off topic. I’m putting a hard top on my perentie. I managed to find a roof in good enough condition at a good price.

    It has a hole cut for a sunroof in the forward sloping section. All sunroofs that I’ve found available have a slight curve to them to fit modern cars.

    Any ideas how I can fill it? Haven’t come across one at a dismantler yet. Could I use a marine deck hatch?

    Thanks,

    Conor

  2. #2
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    Quote Originally Posted by Wigspotter View Post
    Slightly off topic. I’m putting a hard top on my perentie. I managed to find a roof in good enough condition at a good price.

    It has a hole cut for a sunroof in the forward sloping section. All sunroofs that I’ve found available have a slight curve to them to fit modern cars.

    Any ideas how I can fill it? Haven’t come across one at a dismantler yet. Could I use a marine deck hatch?

    Thanks,

    Conor

    I suspect some of the caravan ones are suitable for flat roof scenarios. Cheers
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
    RRC MY95 LSE Vogue Softdash "Bessie" with MY99 TD5 and 4HP24 transplants
    SADLY SOLD MY04 D2a TD5 auto and MY10 D4 2.7 both with lots of goodies

  3. #3
    JDNSW's Avatar
    JDNSW is offline RoverLord Silver Subscriber
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    Personally I'd rivet a sheet of aluminium over the hole!
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  4. #4
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    Quote Originally Posted by JDNSW View Post
    Personally I'd rivet a sheet of aluminium over the hole!
    None of the caravan ones would be big enough to cover the entire hole. All the aftermarket ones are a bit curved. No marine deck hatches I’ve found are appropriate (and they’re really expensive!).

    At the moment it seems to be a toss up between a sheet of UV perspex and a sheet of aluminium! Would be good to have something openable but rapidly heading towards the too-hard basket.

  5. #5
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    Perspex would likely craze after a while. Lexan (polycarbonate) might be longer lasting, but would also turn your cab into a hothouse on a sunny day. I think the idea of the riveted aluminium panel sounds very good. Paste the cleaned mating surfaces with sikaflex to achieve a good weather proof seal.
    Don.

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