I changed the belt and put the flanged gear on my '96 300 TDi back in '99 and a couple of thoudand kms later the belt was nearly worn away and the flnaged pieces were laying the bottom of the timing cover.
I ended up putting on a new timing cover and it had done at least 100,000kms when I sold it in 2003 with no problems.
INHMO If your timing cover is warped it will need changing. This eas one of those manufacturing defects LR never covered.
Regards Gordo


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