
Originally Posted by
pfillery
Never heard of this issue with them - why would higher wattage beams make any difference - I could just run them dipped to high the whole time!
With halogen bulbs, over 95% of the energy from the power they use is converted to heat. So if you double the power, you double the rate of heat production. Whether this will have any detrimental effects will depend on the amount of cooling available and the construction of the light assembly.
Provided that the reflector and lens are entirely of metal and glass, there should be no issues. But I have an idea that the metal reflectors usually have a very thin protective film of some type of plastic. In addition, there is almost always some communication between the interior of the light and the seal round the bulb, and invariably a seal of some type of organic material between the reflector and the lens.
In designing the lamp assembly, the manufacturers have found that with the designed bulb wattage, there is no problem with any of these various organic materials decomposing or vaporising. However, if the amount of heat produced is increased, say from 55w to 100w or even 130w, this will result in a temperature rise well beyond anything the manufacturer has tested and approved. At these temperatures it is likely that some of these organic compounds will either decompose or vaporise, with at least some of the vapour going into the cavity of the assembly. It will then deposit on the cooler parts of the assembly, typically parts of the reflector or the inside of the lens.
Whether this will actually happen, I don't know, but this is the mechanism by which it certainly could happen.
John
JDNSW
1986 110 County 3.9 diesel
1970 2a 109 2.25 petrol
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