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Thread: TD5 surging under acceleration.

  1. #1
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    TD5 surging under acceleration.

    I am having some intermittent problems with my Defender TD5 surging / hesitating a little when under acceleration. When speed is achieved and levels out it stops. It does not do it under light acceleration.
    I have had a couple of minor issues that may or may not be related.
    Firstly I split a radiator hose and lost about 1.5 litres of coolant. Was only a little split and only really lost the volume in the coolant surge tank. Did not activate the low coolant alarm or get hot as I had the Nanocom on and max was around 101degc towing the trailer.
    Then I found some oil in the ecu plug again. Cleaned this and it ran better for a bit.
    I also ran the fuel tank a bit low.
    I have replaced the fuel filter and for a bit thought that had fixed it. I have cleaned the air flow plugs.
    Any ideas on what could cause this eg airflow meter etc and more so any solutions. Is it likely I have a fuel blockage? Any way to tell? Is not getting hot, this morning on the run to the airport about 3/4hr only got to 89 deg c.
    Any thoughts would be appreciated.
    Any good LR diagnostics near Mandurah should I require assistance?
    Cheers
    CraigE
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

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  2. #2
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    could be an over boost problem.

    Plug the nano in and go to read fueling in the td5 engine section.

    The ecu will go into overboost if the MAP sensor reads above 240 kpa (give or take depending on outsie air pressure)

  3. #3
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    TD5 surging under acceleration

    Have you considered the Turbo Modulator valve?

    Small black box just behind turbo inlet pipe.Check state of hoses for splits etc.
    Not an expensive part to replace if required.


    Trev.

  4. #4
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    Quote Originally Posted by Benny_IIA View Post
    could be an over boost problem.

    Plug the nano in and go to read fueling in the td5 engine section.

    The ecu will go into overboost if the MAP sensor reads above 240 kpa (give or take depending on outsie air pressure)
    Will try that when I get home. When you say 240kpa is that at idle? I thought it was much higher under load.
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  5. #5
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    Quote Originally Posted by trev View Post
    Have you considered the Turbo Modulator valve?

    Small black box just behind turbo inlet pipe.Check state of hoses for splits etc.
    Not an expensive part to replace if required.


    Trev.
    Defenders don't run a modulator valve, disco only.

    I would check the pipe to the wastegate actuator for leaks, or a sticking wastegate.

    JC

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    Quote Originally Posted by CraigE View Post
    Will try that when I get home. When you say 240kpa is that at idle? I thought it was much higher under load.

    Craig, 240 kpa (this is the nanocom readout which includes 100kpa ambient) is under load with WOT and if overboosting should go into limp mode with loss of power and is reset with ignition off (at least on my td5 defender anyway).

    If the Maf sensor exceeds its maximum flowrate it will cut fuelling giving the symptoms you describe but you need to have a few mods in place for that to happen and once again only with WOT under load.

    I would be looking at JC's tips on the wastegate etc.
    Another thing to look at if no luck with the turbo is the TPS (throttle position sensor).

    Cheers,
    Paul.
    Paul.

    77 series3 (sold)
    95 300Tdi Ute (sold)
    2003 XTREME Td5

    I thought I was wrong once, but I was mistaken.

  7. #7
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    My $$$ is on oil in the ECU/red plug.
    It improved when cleaned but have you stoped the small flow of oil from the injector harness?
    I'd have a look at the red plug again even if only for peace of mind.
    Cheers, Kyle



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  8. #8
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    Quote Originally Posted by alien d2 View Post
    My $$$ is on oil in the ECU/red plug.
    It improved when cleaned but have you stoped the small flow of oil from the injector harness?
    I'd have a look at the red plug again even if only for peace of mind.
    I replaced the harness about 2 months ago, 5000kms maybe and last I checked it was OK with none getting to the harness plug near the head. I think all I have is residual oil in the main harness working its way through. I will check again when I fly home.
    The issue it has is I have had little bits of oil come through and cleaned regularly since replacing. While in Newman I had not done many big drives so there was bugger all evident. With the 2 trips to Perth recently to move down, it has some high kms and there as been a little oil pooling. I already have the seal out so it can drain. It did not seem to impair performance.
    The problem now is to try and diagnose if it is overboosting, stuck modulator valve, MAF, TPS, fuel pump or even Crank Angle Sensor.
    Thanks for the input.
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  9. #9
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    Quote Originally Posted by harro View Post
    Craig, 240 kpa (this is the nanocom readout which includes 100kpa ambient) is under load with WOT and if overboosting should go into limp mode with loss of power and is reset with ignition off (at least on my td5 defender anyway).

    If the Maf sensor exceeds its maximum flowrate it will cut fuelling giving the symptoms you describe but you need to have a few mods in place for that to happen and once again only with WOT under load.

    I would be looking at JC's tips on the wastegate etc.
    Another thing to look at if no luck with the turbo is the TPS (throttle position sensor).

    Cheers,
    Paul.
    I will have to reload the Nanocom software on my laptop when I get home. Got a new one a few months ago and have not loaded it on yet. Was on my old one I gave my boy but that has crashed so can not use that. Hopefully I can set it up this weekend and then get some data.
    Seems to be a bit like fuel starvation and why I immediately replaced the filter. If it is a pump that is going to hurt. Would be ideal if there was a easy way to confirm what it is.
    Will start with the modulator valve and work my way through.
    Cheers
    Craig
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  10. #10
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    Mine showed no faults with nanacom but after attaching a old fashioned pressure guage to turbo/wastegate line I was boosting to 25psi.g (173kpa.g or 274kpa absolute) driving with guage run inside cabin, by 2300 rpm engine was overboosting and surging due to stuck shut wastegate

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