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Thread: 300 TDi Fuel line rubbing

  1. #1
    4x4envy Guest

    300 TDi Fuel line rubbing

    G'Day all, just solved a small issue with my Discovery TDi. Symptoms: it had developed a slow rough idle that lead to it stalling, it became hard to start, taking 2 or 3 5 to 10 second starter operations. Became even more sluggish to drive, lacked power and when pulling up would stall. It had just been serviced by a land rover mechanic, ( a good one). The issue had to be either too much or too little fuel. To cut a long story short the issue was where the fuel line comes from the filter to the injector pump, it crossed over another smaller line from the injector pump. The smaller line had rubbed a groove into the inlet fuel line and caused a pin hole leak, the fuel ran down the smaller line and onto the engine block and was blown away by the fan leaving the leak area dry. Temp fix is to cut the fuel line at the hole and slip a rubber hose over the existing line and clamp it on. Job done, back on the road and back up to full , umm power.
    Hope this helps.

  2. #2
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    one of the cardinal rules with diesels
    don't let 2 steel pipes touch
    the vibration causes just such a problem as you have, that why there are rubber inlaid clamps on the injectors lines, to keep them apart.
    happened on a 2228 Benz prime mover many years ago at the transport yard i worked in

  3. #3
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    Quote Originally Posted by bigcarle View Post
    one of the cardinal rules with diesels
    don't let 2 steel pipes touch
    the vibration causes just such a problem as you have, that why there are rubber inlaid clamps on the injectors lines, to keep them apart.
    happened on a 2228 Benz prime mover many years ago at the transport yard i worked in
    Big, I have seen plastic Zip Ties cut through steel power steering lines on trucks, a bit of oil leaks onto pipe/zip tie and picks up some dust/grit and instant grinding paste.
    If I have to zip tie a steel/metal pipe or even rubber pipe I always use a piece of old heater hose, split down the side and put over the pipe where the zip tie is to go, solves the problem, Regards Frank.

  4. #4
    Join Date
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    I have seen plastic Zip Ties cut through steel power steering lines on trucks, a bit of oil leaks onto pipe/zip tie and picks up some dust/grit and instant grinding paste.
    yep have seen the beginnings of this as well, most of the fleet was common rail though (Cummins 903 X 6 and 290 X 3)

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