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Thread: Inspecting cylinder block for wear - whats this?

  1. #1
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    Inspecting cylinder block for wear - whats this?

    I found a bit of metal in the block, not sure if it fell in when I moved the head off or if its been there a while - looks squashed whatever it was so probably an issue! See photos

    The pistons and chambers, no idea how to guage the wear so pointers welcome.

    As far as I can tell the piston crowns look ok - I can see some faint hairline marks here and there but not sure if thats a crack of slight score - or how bad it might be.. hard to see on the photos because crappy phone cam and marks are very slight.

    The walls of the chambers - dont see anything major wrong with them what should I be feeling/looking for?

    All the pots look pretty even and same colour which I guess is a good thing

    First time I've got into an engine like this - Im documenting a project here -> http://www.aulro.com/afvb/projects-t...placement.html
    which I will link to this thread if it proves helpful - sure it will - you guys




    The thing found in situe:

    The thing out for inspection:

  2. #2
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    lifter hat

    Hi

    looks maybe like a squashed lifter hat to me.check to see if any are missing.

  3. #3
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    Quote Originally Posted by 91ramjet View Post
    Hi

    looks maybe like a squashed lifter hat to me.check to see if any are missing.
    the caps that sit on top of the lifter springs right? Thats what I thought it looked like - most likely. They are all accounted for but last time the head came off it was at the mechanics workshop. Maybe when they put the rocker back on they thought they were missing one and didnt realise it had been knocked down - or couldnt be bothered to undo the head again to fish it out!!

  4. #4
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    yup X2 for an old valve lash cap.

    JC

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    ok so squished valve cap sitting under pushrod of an exaust valve would raise the pushrod higher than normal and cause the valve to not shut properly therefore creating the potential for extra smoke out the tailpipe?

    a good guess? I sound convinicing

    As for the cylinder walls and piston crowns whats the basic check for wear?

  6. #6
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    i'm no expert but i think i saw some crosshatching (sanding marks in a sort of diamond formation) in one of the photos which means it has hardly worn at all and if there is no lip at the top of the bore it will all look good

  7. #7
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    cross hatching is evident so assuming the greaser (or swarfie) who built it up was paying attention to best principles (he wasnt doing best practice or you wouldnt have found a valve cup in the donk)

    you should be right leaving the bottom end alone.

    what you can do to gauge the pot condition is to grab a piston ring, put the piston at BDC and then using a tube push the ring down the bore in small increments and measure the ring gap with a set of feeler gauges.

    you can also do the same thing with a set o bore gauges if you have them and a decent set of micrometers.

    the images arent up to the quality needed for an over the net diag BUT... I suspect that the problem has been nailed, the remnents of the valve cup was stopping the followers action and preventing correct operation of the exhaust valve.

    the question is how far are you prepared to go to prove the engine?
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
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  8. #8
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    Quote Originally Posted by manic View Post
    ok so squished valve cap sitting under pushrod of an exaust valve would raise the pushrod higher than normal and cause the valve to not shut properly therefore creating the potential for extra smoke out the tailpipe?

    a good guess? I sound convinicing

    As for the cylinder walls and piston crowns whats the basic check for wear?
    The would be mechanic who left a lash cup under your pushrod, I assume would have adjusted the rocker arm to suit. So your valve would have worked as normal, check the adjuster on the rocker arm and see if it similar to the rest, Regards Frank.

  9. #9
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    Quote Originally Posted by Blknight.aus View Post
    cross hatching is evident so assuming the greaser (or swarfie) who built it up was paying attention to best principles (he wasnt doing best practice or you wouldnt have found a valve cup in the donk)

    you should be right leaving the bottom end alone.

    what you can do to gauge the pot condition is to grab a piston ring, put the piston at BDC and then using a tube push the ring down the bore in small increments and measure the ring gap with a set of feeler gauges.

    you can also do the same thing with a set o bore gauges if you have them and a decent set of micrometers.

    the images arent up to the quality needed for an over the net diag BUT... I suspect that the problem has been nailed, the remnents of the valve cup was stopping the followers action and preventing correct operation of the exhaust valve.

    the question is how far are you prepared to go to prove the engine?
    Happy that there is crosshatching, no lip to be felt, ran finger around all the walls and they all feel smooth didnt notice any scrapes.

    On the piston crowns I realised that the faint marks I could see were circular and evident on all crowns, some a bit more than others but all positioned to match the valve openings on the CH. Is that normal for the valve openings to mark the piston tops slightly?

    The ring gap is with feelers is a good one, but yeah your right I'm about as far as Im prepared to go to prove the engine. I'm happy that it all looks normal.

    I'll use a blade to scrape any gasket remnants and wipe down with some meth spirits, put the gasket on dry and get the head back on.

    Thanks.

  10. #10
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    valve marking on all cylinders means that at some time in the past its done a timing belt.

    normal fail sequence is for the belt to go floppy for one reason or another, jump a tooth or 2 so the engine still runs but poorly and then when a vavle finally makes hard contact locking the cam and then that kills the last bit of the belt.

    I think its 2 teeth out retarded on the cam has the valves just touching pistons when rocking.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

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