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Thread: Disco TD5 overheating

  1. #1
    00TD5 Guest

    Disco TD5 overheating

    Vehicle Description
    1999 Landrover td5 auto.142,000km. full service history.

    Sequence of events and symptoms. Over 18 months and 2,500 km.


    18 months ago. Overheating occurred. New thermostat fitted.

    200km later.

    Overheating continued. Leaking heater hose disconnected and blocked off.

    Cylinder pressure tested. Seemed OK.

    1500km later..

    Overheating continued. Losing coolant. Small increase in oil volume. New radiator ,hoses and waterpump fitted.

    300km later.

    Overheating continued. Losing coolant small increase in oil volume. Blocked off heater hose outlet leaking. Resecured.

    300km later

    New heater matrix fitted.

    200 km later.

    Car overheated. Losing coolant. Heater hose found to be leaking. Tightened up.

    200km later.

    Overheating again. Main radiator hose leaking. Oil in coolant and pressure in overflow bottle.



    From discussion and enquiry it sounds like two things happening simoultaneously.

    a. A rotted out oil heater unit. Allowing oil water to mix.

    b. A blown head gasket [and/or cracked head].allowing oil water to mix.



    I have spoken to three well known Landy specialists in Perth with the following prognosis.

    1. Need a new oil heater unit fitted and a thorough flush of all the oil and gunk from all parts of the cooling system. That’s all. Not feeling very here after the past 18 months.

    2. Need new oil cooler. New head gasket and steel head dowels. Thorough flush of all parts of the cooling system. Replace all hoses. Probably save replaced radiator and heater parts. $6,500 quoted min. "Car good foreverafter."

    3. As for 2 above but possibly scrap radiator and heater matrix. About $9,500 quoted. Could be more or a bit less.

    Sooo, I am feeling a bit confused about the value of the work proposed.
    My thought is no. 2 above is the work required but the cost diversity has me worried, and I am about $ 3,500 in, in pursuing this overheating matter.
    I just want to trust my car again..
    Who else has been down this track in Perth?

    00td5

  2. #2
    Join Date
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    It sounds completely logical and about right for a TD5 10P engine that hasn't had a head job.
    That said the quote for $6500 should include a new head.
    There are some dodgy businesses in Perth that will maximize their profit at your expense.

    Feel like going up to Geraldton? Whyatts are one of the few honest dealers /specialists that I have found in the West.

    Typically the head has moved thus pressurising the cooling system causing most of your issues the next thing is if the wrong coolant was used the oil cooler will be corroded causing its own isssues.

  3. #3
    Join Date
    Feb 2011
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    I've recently replaced the head on my D2 following a blown head gasket but did the changeover myself.

    The indicators I had were:
    small amounts of coolant loss - maybe 1 cm in the expansion tank after a couple of days.
    pressurised top hose after a hard acceleration - puddling around town didn't seem to cause this. The top hose was much harder and even looked more inflated than usual.
    hose leaks - initially from the bleed hose from the radiator to expansion tank. Once that was fixed the next leak was at the water pump outlet.

    When I realised that I was just chasing leaks around, and the system was obviously pressurising the inescapable conclusion was the head gasket was gone.

    Based on that experience I'd say from your problem list that your head gasket has failed. There are a couple of other worrying signs there - if you aren't seeing creamy oil on the dipstick after driving there is a good chance you are getting diesel in the sump. This could either be just the injector o-rings or it could point to a cracked head.

    Looking at the quotes you've got I'd cross number one off the list. These guys are just messing about.

    Quote two sounds reasonable IF they are going to replace the head not just skim the head and replace the head gasket. A new head is around $3500 if sourced locally. Factor in $7-800 for head bolts, gaskets, consumables plus labour on top of that. A full set of hoses is around $300-400.

    Quote three sounds like a bit of a joke. You mentioned the radiator and heater matrix were replaced in previous work in the last 1000km - why on earth would you replace them again???

    You can source a new Td5 head with fitting kits from Turner Engineering in the UK for around $2700AU landed - that includes paying gst and handling charges to courier company. I had the parts within 4 days of ordering.

    If you wanted to try and save yourself $1500 you might want to ask if the mob that gave you quote two would be prepared to work with a head and parts you supplied. They might not be keen but it's worth checking.

    If they are happy to do this have a look at the Turner site here:
    TD5 engine parts TD5 cylinder heads, pistons, bearings

    I bought the following items which left about $50-60 of assorted gaskets, bolts, and o-rings to do a "by the book" head change.

    LDF500160 TD5 Cylinder Head - early
    TD5 Cylinder head fitting Kit (you need to check what gasket you need by looking at the front right of the head - you should be able to see a flange on the gasket and there should be one or more punched holes visible. You would order a kit with same number of holes)
    LBF500020 Kit cylinder head

    cheers
    Paul

  4. #4
    Join Date
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    Quote Originally Posted by 00TD5 View Post
    Vehicle Description
    1999 Landrover td5 auto.142,000km. full service history.


    Overheating continued. Leaking heater hose disconnected and blocked off.



    00td5
    Perhaps not much to do with your overheating, but, when you disconnected & blocked off the heater hose, does that mean you bypassed the heater, or just plugged the hose. The reason I ask is, if you just plugged the hose, you have interrupted the coolant flow to the fuel cooler, and disrupted the coolant flow in your vehicle. could make a difference to the systems efficiency. Bob
    I’m pretty sure the dinosaurs died out when they stopped gathering food and started having meetings to discuss gathering food

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  5. #5
    Join Date
    Feb 2011
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    Quote Originally Posted by bob10 View Post
    Perhaps not much to do with your overheating, but, when you disconnected & blocked off the heater hose, does that mean you bypassed the heater, or just plugged the hose. The reason I ask is, if you just plugged the hose, you have interrupted the coolant flow to the fuel cooler, and disrupted the coolant flow in your vehicle. could make a difference to the systems efficiency. Bob
    The lines immediately after the one you've quoted say:

    300km later

    New heater matrix fitted.
    I'd imagine the hoses were reconnected after fitting a new matrix

  6. #6
    Join Date
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    Sydney
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    Your trouble sounds similar to my story about 80k ago. A quick check on the head gasket is as follows:

    1. With engine cold, release pressure from expansion tank cap and reseal.
    2. Start engine and run at above 2500 rpm for a minute or two not long enough for the coolant to heat up though. Then turn it off.
    3. Crack expansion tank cap again and check for pressure. If pressurised then head gasket is most likely.

    Pressure in the coolant system should only build up with a rising temp.

    A rebuild is not too hard to do yourself with a significant cost reduction. There are a lot of good tutorials around.
    You can also get full rebuild kits from some suppliers but leave the head to a professional in my experience. Pull it out and send the head out with the required bits and I would be surprised if the head cost more than $600 to reco.
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