G'day Brian,
Yes, the spigot end of the mainshaft that fits into the roller bearing, mounted into the rear plate of the transfer case.
At a guess, I reckon that there's close to two millimetres missing off the spigot diameter.
The mainshaft forms the inner of that bearing. The rollers themselves were good, so looks like the hardening of the shaft failed
Cheers,
Daryl.
Hi Daryl, Hell thats a lot of mainshaft wear. I cant even imagine how that much has worn away. Usually they wear where the gear sits on the splines especially if someone hasn't set up the endfloat on that gear with the proper shim and loctited them in place. Amazing that the bearing rollers are still ok. Have you got another shaft to replace it with?. Still doesn't quite explain the 3/4th gear problems unless the mainshaft was floating back and forwards and that usually means excessive endfloat on that gear or the rear snap ring has come off.
Cheers......Brian
1985 110 V8 County
1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)
Hi Brian,
When I initially inspected the transfer case, I completely missed the wear on the mainshaft, until I went to cut the PTO chain.
I haven't calmed down enough to rip it all apart, but a mate has given me a junk box from a RRC and I'm hoping the mainshaft is good in that.
It never rains ... blah blah. You know how it goes.
I'll get a pic of it and post it.
Cheers,
Daryl.
A question for you guys who recommend engine oil in the gearbox.
I started a thread a while ago about running some cheap engine oil in my LT230 for a run around the block as a flush. I was reminded the moment I pulled the drain plug why (I at least) shouldn't run engine oil in a gear box unless it's an emergency.
The oil came out slightly milky and foamy. The milkyness was just from small air bubbles, not water.
Engine oil contains detergents to help keep cabon and other rubbish deposits suspended in the oil and also keep the bore washed clean. This detergent, while not like you average dish washing liquid will foam slightly and this means less oil between the gears.
I also had the opposite problem when I run gear oil in a Brumby ute when I was in my teens, working on a farm in WA. I had driven the ute to WA from NSW with a mate. We had been using oil pretty badly since we left but it just got worse and worse until it was using about 4L of engine oil per tankl of fuel. Gearbox oil was plentyful and cheap on the farm so I started just running that. Surprisingly to me at the time, it started to use less oil. Little did I know the bores were getting glazed up with carbon as the gear oil didn't contain the detergents to wash the bores. It ran for a good while, maybe 1000km until the engine started getting hot from the extra friction another 2000km after that and it cooked itself. Well it sort of cooked itself, I helped by continuing to drive it. The motor was unrepairable (the block was stuffed) and I got a crate motor ex-Japan.
Just wondering why the LT95 doesn't seem to suffer this problem much as I have seen many recommendations for engine oil in this transfer case.
Happy Days
For those non believers in engine oil in these boxes, I have a 1971 Range Rover with over 1 million Kay's on it that has been run on gtx2 for most of its life. I was told the when changing the engine oil, change the box oil. After all oil is cheap. And guess what, it worked!
The LT230 is a different transfer case to the LT95 so comparisons on the use of engine oil is not relevant.
There may be recommendations by people for engine oil BUT that is based on the manufacturers specified oil which is engine oil. So if the manufacturer specified it and has specified it since the late 60s it must have something going for it.
I have always used it in my 101 and have no issues with the gearbox, transfer case and overdrive. I have known of people on here who have used other oils and a few of them have paid the price with rebuilds. Why risk it.
KISS applies.
Garry
REMLR 243
2007 Range Rover Sport TDV6
1977 FC 101
1976 Jaguar XJ12C
1973 Haflinger AP700
1971 Jaguar V12 E-Type Series 3 Roadster
1957 Series 1 88"
1957 Series 1 88" Station Wagon
Wot he said
To add to Garry's post, some gearboxes use gear oil. Not the LT95. Put gear oil in it and you'll be changing the transfer case gears more often than the oil.
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