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Thread: Turbo/hose failure?

  1. #1
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    Turbo/hose failure?

    hey all, I just came back from a mates place. Had been driving for about 1/2hr HWY etc. Just near home taking off at the lights I had a popping type of sound then the turbo got very loud. More a mechanical type sound than just pure wistle. Something definitely not right. I pulled over and checked the hoses, but hard under tourch light. I was only 2km from home so nursed it there. EGT and everything else seems normal.

    Edit: forgot to add: 1998 110 with 2.8Tgv engine (similar to 300Tdi)

    What are the usual suspects?
    how to differ between a hose failure and a turbo failure?

    cheers
    Serg

  2. #2
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    Serg the quickest test for the turbo is to remove the hose to the intercooler.
    Then by hand spin the wheel... and visual it.

    Hopefully you have just holed a hose.

    S
    '95 130 dual cab fender (gone to a better universe)
    '10 130 dual cab fender (getting to know it's neurons)

  3. #3
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    Just pulled the hoses. Not really much chance of visualing inside the end of the turbo. I did take a pic, not sure it shows much?? I cant see any splits in the 2 silcone hoses from turbo to intercooler. They are oily on the outside though and have been getting worse since the re rebuild. I think my blow by is up on normal, and have a gut feeling it may be due to poor ring seal.

    If I can get some solid rubber plugs from bunning etc I could easily pressure test the section of plumbing from tubro to intercooler. I only replaced the top intercooler to intake hose 12-16 months ago, But will have to check it also?

    Is there any easy way to check hoses?

    I also found this other engine leak that just fills me with that warm fuzzy feeling, see second pic???



    Last edited by uninformed; 9th January 2017 at 07:08 PM.

  4. #4
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    Quote Originally Posted by uninformed View Post
    Just pulled the hoses. Not really much chance of visualing inside the end of the turbo. I did take a pic, not sure it shows much?? I cant see any splits in the 2 silcone hoses from turbo to intercooler. They are oily on the outside though and have been getting worse since the re rebuild. I think my blow by is up on normal, and have a gut feeling it may be due to poor ring seal.

    If I can get some solid rubber plugs from bunning etc I could easily pressure test the section of plumbing from tubro to intercooler. I only replaced the top intercooler to intake hose 12-16 months ago, But will have to check it also?

    Is there any easy way to check hoses?

    I also found this other engine leak that just fills me with that warm fuzzy feeling, see second pic???



    Stick your finger in the Turbo and spin the turbine , if it spins OK with no noises, grab the nut on the end of the turbo wheel and see if there is any play, should be able to move it a mickey hair, if it flops about it's time for a rebuild. Check the bottom hose on the intercooler? Regards Frank.

  5. #5
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    Just to be clear, its not the intercooler hose that goes into the inlet of turbo, that would be the intake hose from Air cleaner. I had that off to get to the bottom hose. My engine has a short 90 bend of silicone hose then some SS pipe then a short straight section to the intercooler inlet. I run a stock intercooler outlet to engine intake rubber type hose.

    I was hoping it was one of the 2 lower pieces. I don think so . I managed to find a short straight length the correct ID, but not the bend (those ricers must run some big dia stuff as my little 44mm was not even close to shelf stock) I got a bit of radiator hose just to try.

    changed it all over and no improvement.

    I made a short vid, now its not super accurate audio, but hopefully it will give the idea:

    https://www.youtube.com/watch?v=5Wq-Xb6358U

  6. #6
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    Anyone???

  7. #7
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    G'day Serg, I know absolutely nothing about this engine but it does sound like a burst or disconnected hose or a hole in the intercooler etc. Possibly also the wastegate actuator or hose if it has one, or an exhaust gasket before the turbo - just guessing. Do you have a boost gauge - has anything changed with the pressures? No ideas on the fluid leak if it is not oil, diesel or coolant.
    BTW can you pm your address details to me so I can send a receipt for the donation you made to the shave for a cure event.
    Cheers......Brian
    1985 110 V8 County
    1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)

  8. #8
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    No boost gauge so I cant tell in that department?

  9. #9
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    when I turned the little tubine in the inlet end, it was smooth and I could not feel any play in the shaft/nut in any direction

  10. #10
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    I think I may have found the problem:

    https://www.youtube.com/watch?v=7L0w...ature=youtu.be

















    anyone want to buy a 110 trayback...slightly used
    Last edited by uninformed; 9th January 2017 at 07:08 PM.

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