The thermostat is essential.
Is the radiator new? If not it may be blocked even though it looks fine. A digital laser thermometer is useful for measuring the surface temperature of the radiator, to check for even water flow; it should be cooler at the bottom of course.
Does the top hose feel too hot to touch, when the gauge reads hot? If not then the sender unit may be the wrong one, as you surmise,
Cheers Charlie


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