Originally Posted by 
workingonit
				
			 
			Read a thread ages ago about welding dissimilar metals together on boats. It was not an issue that the two metals were fused together. The main concern was that the joint zone be carefully painted to exclude moisture which otherwise facilitates galvanic reactions - and to stop people walking over the paint, dragging things over it etc to re-expose the joint.
I would postulate that if LRover simply folded aluminium around steel support frames without a neutral intermediate putty, that there would be no galvanic reaction ie doors. But the moment you wet the joins you would get reaction. This all gets exacerbated with accumulated dust from outback travels, salt from boat launching etc. I'd guess the putty when fresh is water repellent to stop moisture bridging between the two.
The KDS(?) (or whatever its called) system I'm going to use on my chassis has a rust conversion (to phosphate) step, then the primary coat infiltrates the phoshate, and sets by absorbing moisture on the chassis and in the atmosphere. It is also flexible to allow for chassis flex, and for the same reason can be used on the springs. It'll be the first time I'e used this system so I'm not going to die by the pen (keyboard) defending if others think its crap. I'll let you know.