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Thread: R380 output shaft. Anyone seen this before?

  1. 13th October 2014, 08:36 PM #1
    Svengali0's Avatar
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    R380 output shaft. Anyone seen this before?

    This is output shaft suffix L gearbox.



    With input gear. Notice the gap at the end? This ends up being a problem when fitting the LT230 box. Input gear is not seating correctly.




    This shaft on the suffix J box just removed from the vehicle. Splines don't terminate and allow the input gear to butt up against the collar.



    Input gear fitting neatly on the shaft- no issues.



    Has anyone seen this before?

    Ideas/Solutions?
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  2. 13th October 2014, 09:04 PM #2
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    Faced with that scenario I'd happily put the input gear into my small lathe and trim the internal spline with a tungsten carbide tipped boring bit. You obviously only need to take off enough to match the curve at the inner end of the shaft spline. It wouldn't significantly weaken the drive.
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  3. 13th October 2014, 09:08 PM #3
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    For starters the input gear should be the other way around, and if there is still a problem then you will have to bore the inner splines of the input gear.

    Jc
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
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  4. 13th October 2014, 09:16 PM #4
    Ancient Mariner
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    The gear is arse apeak X2
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  5. 14th October 2014, 12:28 AM #5
    Ian Ashcroft
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    X3 It's so embarrassing isn't it??? Ian ashcroft
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  6. 14th October 2014, 12:56 AM #6
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    x4

    If you had the t-case bolted up you would realise the error of your ways...
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  7. 14th October 2014, 04:17 AM #7
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    X5.
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  8. 14th October 2014, 05:11 AM #8
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    ok kill me now....
    But in defence, when the case was bolted up I did 'try it both ways' and the gear seemed unwilling to home in correctly.
    I should um, stick to my day job then shall I...
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  9. 14th October 2014, 09:27 AM #9
    PAT303
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    You are going to replace the bearing aren't you?.Remember,it's better to ask a dumb question than make a dumb mistake,good luck with it. Pat
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  10. 15th October 2014, 05:15 AM #10
    Jode
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    Quote Originally Posted by Ian Ashcroft View Post
    X3 It's so embarrassing isn't it??? Ian ashcroft
    Aw, heck, Ian, very few of us are anywhere near as experienced with LR gearboxes as you. Hand on my heart, I could very well have done the same thing in the heat of the moment. Let's all just take a deep breath....
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