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Thread: 300 tdi cylinder head is off!!!

  1. #1
    Join Date
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    300 tdi cylinder head is off!!!

    Hi all!

    Head had to come off due to compression escaping at the back. As it does.

    Now I'm happy with the condition of the head overall.
    No excess warpage
    No cracks
    No pitting
    No corrosion

    Exaust valves how ever have radial movement of 16 thou where 6 thou is the limit (only have imperial dial indicator). Valve stems measured ok. Now is this much of a concern? If so is the replacement of valve guides doable with a press without heating the head to 120 degrees as stated in the manual or is it machine shop job as a must? What sort of price are we talking then?

    All cylinders have honing marks still visible. Is there anyglhing else I can check as far as pistons and rings without taking them out?

    Thanx all!

    Sent from my GT-I9305T using AULRO mobile app

  2. #2
    Join Date
    Jan 1970
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    Moruya Heads/Sth. Coast, NSW
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    Take it to a head shop, after they fit new guides they will have to regrind the valve seats, I doubt you would have the equipment to do that.
    If the head is shaved you will need to have the valve seats set a bit deeper to compensate for the head shave, Regards Frank.






    Quote Originally Posted by ROAMER_AUS View Post
    Hi all!

    Head had to come off due to compression escaping at the back. As it does.

    Now I'm happy with the condition of the head overall.
    No excess warpage
    No cracks
    No pitting
    No corrosion

    Exaust valves how ever have radial movement of 16 thou where 6 thou is the limit (only have imperial dial indicator). Valve stems measured ok. Now is this much of a concern? If so is the replacement of valve guides doable with a press without heating the head to 120 degrees as stated in the manual or is it machine shop job as a must? What sort of price are we talking then?

    All cylinders have honing marks still visible. Is there anyglhing else I can check as far as pistons and rings without taking them out?

    Thanx all!

    Sent from my GT-I9305T using AULRO mobile app

  3. #3
    Join Date
    Dec 2013
    Location
    Melbourne
    Posts
    314
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    Quote Originally Posted by Tank View Post
    Take it to a head shop, after they fit new guides they will have to regrind the valve seats, I doubt you would have the equipment to do that.
    If the head is shaved you will need to have the valve seats set a bit deeper to compensate for the head shave, Regards Frank.
    Thanks Frank. I have access to a good press, that's why I was thinking of changing guides myself, but no valve regrinding tools except lapping paste and stick with suction cup. Head doesn't need macining as it is in good enough condition just valve guides.

    Sent from my GT-I9305T using AULRO mobile app

  4. #4
    Join Date
    Jan 1970
    Location
    Moruya Heads/Sth. Coast, NSW
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    When you fit new Valve guides, whether you do it or a w/shop does it, the valve seats need to be ground through the NEW valve guides to align the valve seats (on the valve head) perfectly with the Valve seat inserts in the head.
    You will never get the Valve to line up as it was in the old guides as the valve seats were machined through the original guides.
    So unless you have the correct Valve seat cutters and machinery to grind new seats through your new valve guides, then you will need to get it done professionally, Regards Frank.






    Quote Originally Posted by ROAMER_AUS View Post
    Thanks Frank. I have access to a good press, that's why I was thinking of changing guides myself, but no valve regrinding tools except lapping paste and stick with suction cup. Head doesn't need macining as it is in good enough condition just valve guides.

    Sent from my GT-I9305T using AULRO mobile app

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