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Thread: Mounting solar panels to a roof tray.

  1. #1
    DiscoMick Guest

    Mounting solar panels to a roof tray.

    Morning people. Seeking advice about mounting a solar panel to a Rhino Rack roof tray with a mesh base.

    I have ordered an 80 watt panel (not flexible). Once it arrives I have to work out the best way to mount it to the tray, which is 115 x 90.

    At first I was looking at the plastic corner and side mount kits which are about $50 on Ebay, but I then I realised they are designed to be glued to the roof of a caravan or motorhome, which is not what I want to do. I am assuming I would screw mine to the mesh tray and secure them with another cross-piece underneath, as I have done previously when mounting a fuel can holder to this same tray, unless someone has a better idea. I suppose I could drill a hole in the plastic mounts.

    Alternatively, I guess I'm looking at alloy brackets. There are Z-shaped brackets for sale on ebay.

    I suppose another alternative would be not to use a tray at all, but mount the panel directly to the Rhino bars.

    So, I'm wondering what other people have done to secure solar panels to roof racks (not the roof) on their vehicles. What kind of brackets have you used? Did it work well?

    Link to what I'm looking at below.

    Any advice much appreciated.

    Mick

    http://www.ebay.com.au/sch/i.html?_o...g+kit&_sacat=0
    Sent from my GT-P5210 using AULRO mobile app

  2. #2
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    For permanent mounting i would just use alloy/stainless brackets attached directly to the panel, or some alloy channel that the panel can slide into so it can be removed easily.
    MY08 TDV6 SE D3- permagrin ooh yeah
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  3. #3
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    While at it, why not make it hinged so you can angle it at least in one direction for camping etc.
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
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  4. #4
    DiscoMick Guest
    Quote Originally Posted by gavinwibrow View Post
    While at it, why not make it hinged so you can angle it at least in one direction for camping etc.
    Thanks, but I don't agree with angling panels on roof racks. Too much wind blocking when driving and most of the time its angled away from the sun anyway. This one will be flat so it gets some sun all day.

    Sent from my SM-G900I using AULRO mobile app

  5. #5
    DiscoMick Guest
    Quote Originally Posted by loanrangie View Post
    For permanent mounting i would just use alloy/stainless brackets attached directly to the panel, or some alloy channel that the panel can slide into so it can be removed easily.
    Yes, thats my current thinking. Maybe 6 x Z brackets.

    Sent from my SM-G900I using AULRO mobile app

  6. #6
    Join Date
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    Quote Originally Posted by DiscoMick View Post
    Thanks, but I don't agree with angling panels on roof racks. Too much wind blocking when driving and most of the time its angled away from the sun anyway. This one will be flat so it gets some sun all day.

    Sent from my SM-G900I using AULRO mobile app
    I didn't mean whilst driving, but whilst parked/camping etc, hence the hinging
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
    RRC MY95 LSE Vogue Softdash "Bessie" with MY99 TD5 and 4HP24 transplants
    SADLY SOLD MY04 D2a TD5 auto and MY10 D4 2.7 both with lots of goodies

  7. #7
    stewie110 Guest
    Quote Originally Posted by DiscoMick View Post
    Morning people. Seeking advice about mounting a solar panel to a Rhino Rack roof tray with a mesh base.

    I have ordered an 80 watt panel (not flexible). Once it arrives I have to work out the best way to mount it to the tray, which is 115 x 90.

    At first I was looking at the plastic corner and side mount kits which are about $50 on Ebay, but I then I realised they are designed to be glued to the roof of a caravan or motorhome, which is not what I want to do. I am assuming I would screw mine to the mesh tray and secure them with another cross-piece underneath, as I have done previously when mounting a fuel can holder to this same tray, unless someone has a better idea. I suppose I could drill a hole in the plastic mounts.

    Alternatively, I guess I'm looking at alloy brackets. There are Z-shaped brackets for sale on ebay.

    I suppose another alternative would be not to use a tray at all, but mount the panel directly to the Rhino bars.

    So, I'm wondering what other people have done to secure solar panels to roof racks (not the roof) on their vehicles. What kind of brackets have you used? Did it work well?

    Link to what I'm looking at below.

    Any advice much appreciated.

    Mick

    http://www.ebay.com.au/sch/i.html?_o...g+kit&_sacat=0
    Sent from my GT-P5210 using AULRO mobile app
    Are you looking for the panel to keep the battery charged while parked or for use when camping to keep the fridge etc running?

    The reason I ask is the hinge idea is good, I have been testing various solar kits (borrowed from friends) to see what I want to buy myself for Christmas. I found that by putting the panels at an angle towards the sun I got much closer to the max panel rates on all the configurations that I tried. I have been surprised by how much difference it has made. That difference would be welcome on a hot day in summer running a fridge. Particularly as the car would need to be in the sun if the solar system is bolted to the roof.

  8. #8
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    Hey there Mick! This is what I did, not that I know what I'm doing but it fits my criteria : cheap to make with existing materials round the house, charges well and didn't take too long to make. May not be too pretty but works well for me. It's a 24v 160w which is above my normal requirement but means I don't have to worry too much about parking angles and why I also didn't hinge it. The panel itself was a used one off a house system that was swapped out as they wanted all the same panels, so came with alloy frame also (though larger than ideal profile). As stated may not be ideal as hinge may be more efficient but id rather be fishing than repositioning my panel every few hours of every day.
    The front mounts bolt direct to steel sheet at front of rack the rear ones are over the mesh using the same alloy angle but ply inserts underneath with larger washers. Has held up through the corrugations thus far. Not showroom finish but my 110 is a little rough around the edges 😄

    ImageUploadedByAULRO1475362582.454015.jpg

  9. #9
    DiscoMick Guest
    Quote Originally Posted by gavinwibrow View Post
    I didn't mean whilst driving, but whilst parked/camping etc, hence the hinging
    Ok, I misunderstood. Sorry.

    Sent from my SM-G900I using AULRO mobile app

  10. #10
    DiscoMick Guest
    Quote Originally Posted by squizzyhunter View Post
    Hey there Mick! This is what I did, not that I know what I'm doing but it fits my criteria : cheap to make with existing materials round the house, charges well and didn't take too long to make. May not be too pretty but works well for me. It's a 24v 160w which is above my normal requirement but means I don't have to worry too much about parking angles and why I also didn't hinge it. The panel itself was a used one off a house system that was swapped out as they wanted all the same panels, so came with alloy frame also (though larger than ideal profile). As stated may not be ideal as hinge may be more efficient but id rather be fishing than repositioning my panel every few hours of every day.
    The front mounts bolt direct to steel sheet at front of rack the rear ones are over the mesh using the same alloy angle but ply inserts underneath with larger washers. Has held up through the corrugations thus far. Not showroom finish but my 110 is a little rough around the edges 😄

    ImageUploadedByAULRO1475362582.454015.jpg
    Thanks, that looks practical.

    Sent from my SM-G900I using AULRO mobile app

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