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Thread: Endless air on TDI

  1. #1
    Join Date
    Jan 1970
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    Kedron
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    Endless air on TDI

    Has anybody fitted an endless air compressor onto a TDI 300? I have a friend who has made his own setup using an old air conditioning compressor on his Rangie. However his is a V belt and the TDI is serpintine and I don't know how it will effect the tentioning system, which belt to drive it off or where it will fit!

    Any Info would be appreciated as they are a great system.

  2. #2
    Join Date
    Jan 1970
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    Brisbane, north of the river
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    Hiya Diff.

    Have a look at this setup from Defender200Tdi:

    http://www.aulro.com/modules.php?name=Foru...ght=onboard+air

  3. #3
    Defender200Tdi Guest
    Hi Diff

    Are we talking Disco or Defender, and do you already have the factory A/C fitted? It you don't have A/C already you can simply get the factory brackets and belt to mount it all up.

    Presuming you do have factory A/C, then I believe you can get an extra V belt pulley that bolts onto the front of your exisiting crank pulley to allow you to run a single v belt to the compressor. You may have to source it out of the UK though, unless you can find something off another vehicle type here in Oz that you can make fit.



    Paul

  4. #4
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    Thank you Grissly Adams and Defender200TDI. I should have mentioned that it is on a 96 Discovery. I just gave it a wash and had a look. No spare pulleys and really no room. I think its a dead loss . Its just this type of system using an airconditioning compressor pumps your tyres up in no time even without a tank. The ARB compressor seems to struggle and take too long. My Super Cheap $60 bit of rubbish takes just as long to do the job then has to sit their for 15minutes befor cool enough to put in the bag.

  5. #5
    Join Date
    Jan 1970
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    Perth, WA
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    Hi Diff

    I've had this system on my '95 Disco 300 TDI for the last five years and it works really well. It's way faster than other compressors.

    The air compressor is run by replacing the aircon belt idler pulley with a custom made pulley which has both serpentine and V drive.

    The tyre compressor then has its own tensionong system.

    Cobra

  6. #6
    Join Date
    May 2002
    Location
    Sydney, Australia
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    Originally posted by Cobra
    Hi Diff

    I've had this system on my '95 Disco 300 TDI for the last five years and it works really well. It's way faster than other compressors.

    The air compressor is run by replacing the aircon belt idler pulley with a custom made pulley which has both serpentine and V drive.

    The tyre compressor then has its own tensionong system.

    Cobra
    G'day Cobra,

    Any chance of some pix? As currently comtemplating this also

    THX in advance

    LRH
    Disco 4 SDV6 Auto
    Disco 4 SDV8 Dual Cab Project
    Disco 2 M57 Extra Cab Project
    Foton Tunland Cummins ISF
    Disco 1 3 door 4.6 V8 Auto
    RRC V8 Auto "Classic" Softdash
    RRC 300 TDI Auto
    Disco 1 TD5 Auto Buggy
    Disco 1 300 Tdi Auto Ute
    SAME Explorer 70HP 4x4 Tractor plus Nell Loader
    Subaru GDA WRX
    Triumph Bonneville SE
    Yamaha TTR250





  7. #7
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    Cobra,

    sounds promising. Did you do the system yourself? Is the idler conversion something you purchase or can make? and finally where is the compressor placed, under the air compressor?

    Like LRH said pictures would be great!

  8. #8
    Join Date
    Jan 1970
    Location
    Perth, WA
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    Hi Diff

    I did it all myself except the machining of the drive pulley which a mate of mind did on a lathe.

    The job is not that difficult surprisingly, it just takes a bit of time fooling around.

    Post your email address Diff, and I'll send you the pics.

    If your in WA, I'll show you the finished job.

    Regards
    Rudi

  9. #9
    Join Date
    Jan 1970
    Location
    South Yundreup,WA.
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    Cobra,
    Great to see anoth WA join the club.
    Welcome
    Craig
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  10. #10
    Join Date
    Jan 1970
    Location
    Salisbury - Brisbane
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    Has anyone looked at an aircon unit/compressor that removable? - mounted in a frame that "clips" to the engine when needed and has a rubber wheel, instead of a pully. The frame would need to include a lever so the rubber wheel is brought into contact with the serpentine when you want air, and the frame could also hold the hose so it packs up neatly.

    This way the unit isn't in your way when working on the engine, isn't getting muddy on a good day out, and can be left at home during the week (no dead weight). It would also make it easy to transfer to you next Landy when you upgrade.

    I'm able to make the frame pretty easy, but wonder about the rest of it. Do you really need the oil tank/filter etc. Or would the compressor be OK with a squirt of oil between jobs? and simply have a pressure gauge mounted to the unit, feeding the hose.


    Thoughts appreciated.

    Bruce.

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