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Thread: Removing fuel pump do td5

  1. #1
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    Removing fuel pump do td5

    Hi guys, just got a replacement VDO fuel pump today. I’ve disconnected all the hoses and the plug but I’m damned if I can move it in either direction. I’ve sprayed some penetrating oil to see if it helps but it won’t budge.
    Which way should it turn? Looking at the new pump it would appear to go anticlockwise but I’m really not sure.
    I’m sure I’ll get some answers.
    Thanks in advance
    D4 SDV6, a blank canvas

  2. #2
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    Are you pushing the pump down when turning it?

    Have a read of this:

    TD5 Disco Fuel pump/sender unit - Land Rover Technical Archive - LR4x4 - The Land Rover Forum
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  3. #3
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    Yep anti clockwise

  4. #4
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    Quote Originally Posted by wardy1 View Post
    ....
    Which way should it turn? Looking at the new pump it would appear to go anticlockwise but I’m really not sure.
    ....
    We used a very square edged cold chisel and constant tapping with a hammer on the retaining ring.

    The tapping breaks the baked in welded crud that the retaining ring must have accumulated over the years.

    We had a massive grippy doodad, like a pipe wrench, but at no point did it feel as tho it was releasing the retaining ring .. only bending the small tabs that were better off not being bent!

    Is this a D2 or Defender?.
    No experience with Defender(but assume it's similar or the same) .. but on my brother's D2, the pump retained it's collapsed state after the ring was finally freed.
    It then SPRUNG! up on us as we were trying to remove it .. scared a bit of brown stuff out of us, when that happened, and we thought we broke it.

    As already implied by johntins with his pushing down comment .. it is spring loaded, and when re fitted requires a considerable amount of pressure downwards to refit the retaining ring.

    And definitely, definitely anti clockwise.
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  5. #5
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    Removing fuel pump do td5

    Lots of red dust and diesel had glued mine shut and as you do,hammer and bolster anti clockwise does the trick.
    Good luck.

  6. #6
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    Also bear in mind there can be a very minor difference in the electrical connector. It looks the same & seems to slide together OK but actually doesn't click in place.
    This happened when I replace my wife's '95 Disco pump & it took about a month to vibrate loose & left her stranded on the Monash on ramp, in peak hour.
    No doubt my mechanical ability status took a wallop over that one...
    From memory you need to file it down a bit.
    David

  7. #7
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    Bought a new home for the job yesterday. We were going to use our camper but decided that 6 months or more deserves a little more civilised accommodation.
    D4 SDV6, a blank canvas

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