Results 1 to 5 of 5

Thread: 300Tdi manifold studs and nuts - can they be lubricated to prevent rusting?

  1. #1
    Join Date
    Jan 1970
    Location
    Brisbane
    Posts
    1,652
    Total Downloaded
    0

    300Tdi manifold studs and nuts - can they be lubricated to prevent rusting?

    Hi All

    I am in the process of replacing the intake/exhaust manifold on my 300Tdi. I notices that the nuts had some minor surface rust.

    While I am waiting for the dishwasher to finish its cycle (the intake manifold is in there ) I am wondering how I can prevent the nuts and the tips of the studs from rusting.

    Any ideas?

    Oh and here is a picture of the head all cleaned up. It was a bit of mess



    Thanks
    Attached Images Attached Images
    Andrew
    1998 Landrover Defender 300Tdi 130 HCPU Expedition
    1972 Peugeot 504 Sedan - Daily Driver

  2. #2
    Join Date
    Jan 1970
    Location
    St Helena,Melbourne
    Posts
    16,770
    Total Downloaded
    1.13 MB
    I wouldn't worry about them, they heat up and therefor rust. Use some copper anti-seize is about all you can do.
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
    1998 Triumph Daytona T595
    1974 VW Kombi bus
    1958 Holden FC special sedan

  3. #3
    Join Date
    Apr 2016
    Location
    Melbourne
    Posts
    4,517
    Total Downloaded
    0
    copper nuts?
    I read that to help removal in the years ahead(eg. if a gasket fails or something) copper nuts can help a lot.
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  4. #4
    Join Date
    Nov 2012
    Location
    Acacia Ridge, QLD
    Posts
    582
    Total Downloaded
    0

    exhaust studs 300 tdi

    Recommend you don't use anything lower quality than grade 8 nuts, and put copper slip or nickel antisieze on them, stops them from binding up and provides some corrosion protection to the exposed threads.


    You'll never have a problem getting them off if you use nickel based antisieze, its widely used in industry on big engines and turbines for high temp threads etc.

    Just be aware to reduce the torque by 1/3 when you use the anti sieze, ie you use 66 % of the torque for a normally oil lubed bolt , other wise you can over stress the stud.

    I don't think copper /brass/bronze will be strong enough at elevated temperatures and will be a head ache for you.

    cheers simmo

    simmo
    95 300Tdi Defender wagon

  5. #5
    Join Date
    Jan 1970
    Location
    Brisbane
    Posts
    1,652
    Total Downloaded
    0
    Thanks guys.

    I just wire brushed the studs, cleaned everything else up, then put it all back together.

    It seemed to drive a little better as well. Maybe cleaning the oil residue from the inlet manifold and pipes plus the intercooler as well as the new manifold gasket made a difference

    Cheers
    Andrew
    1998 Landrover Defender 300Tdi 130 HCPU Expedition
    1972 Peugeot 504 Sedan - Daily Driver

Tags for this Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!