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Thread: Sealant for Diesel Fuel Tank

  1. #1
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    Sealant for Diesel Fuel Tank

    Afternoon

    I need to blank off the hole where the fuel gauge goes on a Shingleback Poly Tank.

    I have a 90mm round piece of 3mm Ally that I’d like to glue and screw over the hole.

    Thoughts on best sealant??

  2. #2
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    I think polyurethane is impervious to diesel - sikaflex, etc - but not 100% sure, hopefully someone else will know of something or confirm my thoughts.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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    Quote Originally Posted by Homestar View Post
    I think polyurethane is impervious to diesel - sikaflex, etc - but not 100% sure, hopefully someone else will know of something or confirm my thoughts.
    Cheers, Given the position I don’t really want it leak as it would mean dropping the sill thank.

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    Redkote works well with steel tanks. Not sure about poly.
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    Quote Originally Posted by rar110 View Post
    Redkote works well with steel tanks. Not sure about poly.
    Err, looks like an internal tank liner, I’m looking to seal a 60mm hole where a gauge would normally go. I.e. gasket between a piece of plate and the tank.

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    I think it's true that it's almost impossible to stick anything to HDPE. You might get the best result by using small diameter screws with nuts close together and a suitable soft fuel resistant gasket between tank and Al cover plate.
    Don

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    Quote Originally Posted by Don 130 View Post
    I think it's true that it's almost impossible to stick anything to HDPE. You might get the best result by using small diameter screws with nuts close together and a suitable soft fuel resistant gasket between tank and Al cover plate.
    Don

    I used POR on my S2a Tank.

    Forget Amazon, you can buy it fom Paint Supply Places.


    https://www.amazon.com.au/dp/B00B3HX...restau-22&th=1

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    Quote Originally Posted by W&KO View Post
    Err, looks like an internal tank liner, I’m looking to seal a 60mm hole where a gauge would normally go. I.e. gasket between a piece of plate and the tank.
    Seems that people don't understand that you're sealing a hole in a PE tank not sealing the inside of a steel tank....

    Quote Originally Posted by Don 130 View Post
    I think it's true that it's almost impossible to stick anything to HDPE. You might get the best result by using small diameter screws with nuts close together and a suitable soft fuel resistant gasket between tank and Al cover plate.
    Don
    Years ago I was involved with treating PE so that you could glue it or print on it.
    One method was 'flaming'. Bottles were passed through a flame and you could print on them for an hour or so.
    The other method was corona discharge. Very high voltage was passed through a wire and the air surrounding the wire is ionised and you get a blue glow, the wire was then passed over the area to be treated. Again you could glue/print for a short period of time.
    This was the company I visited about 35 years ago The Basics of Corona treatment | Watch our video here!

    Possibly both of these methods are not suitable.

    As Don 130 mentioned, a plate the same size as the gauge bolted in place with a gasket is probably the answer.


    Colin
    '56 Series 1 with homemade welder
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  9. #9
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    Quote Originally Posted by W&KO View Post
    Err, looks like an internal tank liner, I’m looking to seal a 60mm hole where a gauge would normally go. I.e. gasket between a piece of plate and the tank.
    Sorry should have been clearer. I was thinking extra sealant on the inside after you attached a plate.
    L322 tdv8 poverty pack - wow
    Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
    Perentie 110 wagon ARN 48-699 another project
    Track Trailer ARN 200-117
    REMLR # 137

  10. #10
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    You could get some zip ties and a small torch and melt the zip ties around the plate you fit over the hole.
    AFAIK this is how HDPE repairers do it.

    Regards PhilipA

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