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Thread: Exhaust Brakes

  1. #1
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    Exhaust Brakes

    The physics side is very simple.
    a butterfly type valve that stops exhaust gas from exiting the cylinder.

    My question to the more technical minded out there, is,

    can you actually design a diesel engine that WONT cope with reverse torque?


    Walter from SGV Exhaust Brakes says he wont install sets on any engine until the designers sign off on a Reverse Torque of 30lbs.
    though to be fair, he is more worried about on board sensors than engine strength.


    After a lifetime of excellent engine braking, this new " lift off equals neutral" is hard to get used too!!
    "How long since you've visited The Good Oil?"

    '93 V8 Rossi
    '97 to '07. sold.
    '01 V8 D2
    '06 to 10. written off.
    '03 4.6 V8 HSE D2a with Tornado ECM
    '10 to '21
    '16.5 RRS SDV8
    '21 to Infinity and Beyond!


    1988 Isuzu Bus. V10 15L NA Diesel
    Home is where you park it..

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    It's not just modern engines that an exhaust brake can damage, the original Perkins Phaser 4 cylinder diesel in our Oka was fitted with an exhaust brake before it went into service with the RAAF, very shortly the head was off after the back pressure caused a few valves to stay open and they got smacked by the pistons!
    The note in the service records stated that the exhaust brake had then been rendered inoperative and was not to be reconnected or used.
    Before I fitted the Cummins 6BT we swapped over the standard valve springs to HD units to prevent the same thing happening to it.

  3. #3
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    So after having a quick look at the Sport owners manual looks like you can have engine braking in "Sports Mode" or on a long down hill the ASL might be your friend.
    04 L322 Vogue V8 - Work truck
    07 Freelander 2 TD4 SE - The wifes
    74 Leyland P76 Targa Florio - Aspen Green
    91 Kawasaki GPZ900R


    Previous LRs = 78IIa series - 81, 93, 95 RRC - D2V8

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    Quote Originally Posted by oka374 View Post
    It's not just modern engines that an exhaust brake can damage, the original Perkins Phaser 4 cylinder diesel in our Oka was fitted with an exhaust brake before it went into service with the RAAF, very shortly the head was off after the back pressure caused a few valves to stay open and they got smacked by the pistons!
    The note in the service records stated that the exhaust brake had then been rendered inoperative and was not to be reconnected or used.
    Before I fitted the Cummins 6BT we swapped over the standard valve springs to HD units to prevent the same thing happening to it.
    Agreed - we used to fit butterfly style units to smaller trucks and had issues with some engines. The 6B and the later ISBe were prone to damage without other mods due to valve issues as well as turbo damage due to the back pressure - this was particularly bad on garbage trucks that were either 100% throttle or 0% throttle for most of their life. We used to make the customers sign an extensive waiver before we'd fit one to any vehicle.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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    Use the paddles

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    Quote Originally Posted by Pedro_The_Swift View Post
    After a lifetime of excellent engine braking, this new " lift off equals neutral" is hard to get used too!!
    Mine only disengages if it was just above idle at slow speeds but a slight increase in revs quickly locks the drive again. I find the drive disconnecting when the throttle is lifted off while creeping around shopping centre carparks is somewhat annoying.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

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    Quote Originally Posted by Tombie View Post
    Use the paddles
    apart from the extra friction of faster moving parts.. it make no difference, diesels dont do engine braking.

    How An Exhaust Brake Works | Banks Power
    "How long since you've visited The Good Oil?"

    '93 V8 Rossi
    '97 to '07. sold.
    '01 V8 D2
    '06 to 10. written off.
    '03 4.6 V8 HSE D2a with Tornado ECM
    '10 to '21
    '16.5 RRS SDV8
    '21 to Infinity and Beyond!


    1988 Isuzu Bus. V10 15L NA Diesel
    Home is where you park it..

    [IMG][/IMG]

  8. #8
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    Quote Originally Posted by Pedro_The_Swift View Post
    ... diesels dont do engine braking.

    How An Exhaust Brake Works | Banks Power
    I never realised that. I just assumed they did as there was great (what I thought was engine) braking in a SIII farm diesel and, of course, in the D4. But having read through the link I see that in both cases it was the low gearing that provided the retardation in the SIII and locked torque converter/gear selection in the D4. Thanks for the post and link.
    2013 D4 expedition equipped
    1966 Army workshop trailer
    (previously SII 2.25 swb, SIII 2.25 swb & lwb, P38 Vogue, 1993 LSE 3.9V8 then HS2.8)

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    The first time I took my POS for a shakedown in the Grampians after fitting the automatic I was very pleased to find it would crawl downhill in 1 or 2 lo range without touching the brakes.

    Cruising around tracks in 1 or 2 hi range has good engine braking as well.

    In D for drive............. runaway train.

    It's amazing how many people driving automatics don't know this.

    DL

  10. #10
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    Exhaust Brakes

    Quote Originally Posted by Pedro_The_Swift View Post
    apart from the extra friction of faster moving parts.. it make no difference, diesels dont do engine braking.

    How An Exhaust Brake Works | Banks Power
    Yes it does, just not as effective.
    Why - because on our engines there is an inlet butterfly that will close up and it starts to do it.

    I use the shifter all the time to control pace on long hills.

    Turns into an air pump with full fuel cut and starts to control speed.

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