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Thread: LT230 bronze washers

  1. #11
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    Quote Originally Posted by onebob View Post
    My daily drive, a 99 D2 is up on jack-stands for a comprehensive refurb and I have 2 transfer boxes apart and both diffs have worn hemispheres - these bits are going straight into the metal bin. My ATB arrived some weeks ago, …although i did seriously consider going with a new genuine diff for 1/2 to 2/3rd the price of the ATB, a benefit being that it was available onshore and could get my hands on one easily and quickly. I ultimately chose the go the ATB upgrade because i was under no time constraint.
    Did it have a driveline clunk/slack with that type of wear?

  2. #12
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    LT230 bronze washers

    Quote Originally Posted by Finnius View Post
    Did it have a driveline clunk/slack with that type of wear?
    No driveline “clunk” whilst driving but there was more than normal “backlash”when under the vehicle when I was turning the prop-shafts back and forth.
    Of the 4 washers in the diff 2 were completely gone and there was massive wear in the hemispheres where they were missing. The previous owner was a grey nomad and towed extensively ie 6 months out of every 12 for near on 10 years. In the spare box that i bought from a AULRO member, the wear was different…. all the washers were shredded and there was much less wear in the hemispheres.
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  3. #13
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    Quote Originally Posted by onebob View Post
    No driveline “clunk” whilst driving but there was more than normal “backlash”when under the vehicle when I was turning the prop-shafts back and forth.
    Of the 4 washers in the diff 2 were completely gone and there was massive wear in the hemispheres where they were missing. The previous owner was a grey nomad and towed extensively ie 6 months out of every 12 for near on 10 years. In the spare box that i bought from a AULRO member, the wear was different…. all the washers were shredded and there was much less wear in the hemispheres.
    I will drain the oil and remove covers etc tomorrow morning. All i know so far is that if i let the clutch off too fast the transfer case has more than normal slack then a considerable clunk. Also, when driving i can get a surge/oscillation of drive line slack when i let off or take up slack or if i am quick on the throttle.

    My thinking is that the clunk will be
    1) input gear or
    2) bronze domed washers or
    3) dog clutch (not sure if i can check this in situ?)
    4) actual slack between the gear cogs from the intermediate to the input or differential (i checked staked nut and it is still done up to where i set it though)

  4. #14
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    Yep, that's it.
    Regards PhilipA

  5. #15
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    And to confuse things, there are selectable shims than can go under the input and output gears of the center diff.
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  6. #16
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    Hey guys,

    I have the Disco in the shed at the moment with the bottom cover and pto cover off.
    So far good news:
    Oil looked good with very little metal dust in it.
    Both output flanges are on nice and bearings seem to have minimal slack in them.
    Input shaft/gear is not worn out (very little movement at all).
    All the intermediate/diff/input gears look nice (no slack, clunks etc coming from them).

    With the diff locked, the clunk definitely sounds like it is coming from the centre diff.

    My question to you guys is: Has anyone had the front and rear output splines wear out where they slip into the ends of the centre diff assembly - or do I not need to consider them as a possible source of the clunk/backlash?

    Thanks so much!

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