Have you considered AN compression fittings? - just need a hacksaw and spanners to attach them to the pipes.
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This is exactly what I am using. I have to weld an AN fitting to the steel pipe coming from the auto.
I have got the cooler with AN fitting.Attachment 185270
Yes, I understand, my cooler has AN fittings too and rather than welding / brazing / soldering on AN fittings to the autotrans pipes, my approach is to use compression type AN fittings on those steel pipes, they grip on pipe and are a viable option in our application and less mucking around too. Apologies if you you were already aware of them but are not a fan of them.
Cheers
Bob is suggesting non-welded compression fittings like Swagelok, Parker, etc. Fittings | All Products | Swagelok
They work well and would be fine at the pressures the cooler line sees.
I do a LOT of odd hydraulic lines, 99 times out of 100 with silver solder them.
If done properly, no dramas with 1" + lines running at 6000psi.
Thanks onebob and Rick 130. No I was not aware of these fittings. Handy to know.
I might grab one and throw in the spares box as it could be used if a weld fails.
As my box of AN stuff has arrived in the mail with a weld on fitting I will stick with that.
I have just now come in after removing the pipes to do the weld.
If I ever meet the German who designed the ZF I am going to punch him in the nose for putting one of the cooler outlets almost on top of the auto[bigsmile1]
What a mongrel that was to undo.
In the end I chose to have the fittings tig welded.
I was not happy with the depth of the recess in the fittings where the pipe located.
When I went to my local engineering shop he quoted me $10 each. When I picked them up he charged me a total of $15 for the two pipes.
A stick of 45% silver solder would probably cost me more.