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Thread: Petrol tank repairs

  1. #1
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    Petrol tank repairs

    Wondering if anyone has used sealants such as POR 15 on a leaking tank, how difficult to apply and how successful the result? I have used a mixture of soap and sand in the past as an emergency fix just to get home, but need a permanent fix for this car. Any suggestions for a repairer around Melbourne would also be appreciated.
    Thanks,
    Woolly.

  2. #2
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    When my tank started seeping, the research I did on products like POR 15 came up with enough stories about what can go wrong that I decided it would be safer to just fit a new tank.

    It seems some people have success, but I didn't want to be one of those for whom it didn't solve the problem.

    1973 Series III LWB 1983 - 2006
    1998 300 Tdi Defender Trayback 2006 - often fitted with a Trayon slide-on camper.

  3. #3
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    Quote Originally Posted by vnx205 View Post
    When my tank started seeping, the research I did on products like POR 15 came up with enough stories about what can go wrong that I decided it would be safer to just fit a new tank.

    It seems some people have success, but I didn't want to be one of those for whom it didn't solve the problem.

    I would be one of the former about 20 years back. S2A Metal tank & followed the preparation instructions to the letter especially. Rumbled the insides by hand with Gravel for apx an hour then followed through with the
    rest of the prep, nary a drop & has been constant since.

    Don't take any shortcuts, do it properly & do it once. I would use it again if another tank required it.
    Application is a doddle, pour the liquid in & manually keep the tank rolling around inc the inside top to spread the POR.

  4. #4
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    I guess it depends where the leak is. A crack, a rust hole ??
    I purchased a POR kit years ago and then never used it as I became worried that if it didn't work the coating wasn't coming out and the tank was scrap. Instead I used RedKote as this can be removed with Acetone
    Fueltank & Radiator Service - Red-Kote(R) - Overview
    1956 Series 1 with PTO welder (home made)

    It's been covered on AULRO before that you can use plastic pipe sealer which I believe is the same as RedKote.

    Best quick repair I saw was a mate in the UK when I was at Polytechnic. He had a rust hole in a Mk2 Cortina fuel tank, wrapped PTFE tape round a self tapper and screwed it into the rust hole. Problem solved.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  5. #5
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    Thanks for the prompt response. I haven’t had a chance to thoroughly investigate yet but I suspect rust holes. It certainly chose an inconvenient time as I was going to use the car for a grandson’s wedding at the weekend. I will check further tomorrow, but unless it’s something easy and obvious, it may not be going anywhere for a while.
    Thanks again,
    Woolly.

  6. #6
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    The gods must be in a good mood. After removing the spare wheel and the boot floor, and inserting a fair bit of me into the boot space, I gained access to the top of the tank, and found a constant weep of fuel around the gauge unit. I cut a new gasket from some material I had in the shed and, touch wood, it seems to have fixed it. I now have a very healthy respect for the effects of petrol fumes in a confined space, though!
    Thanks again for the replies, I appreciate the comments on POR and Redcote as I am sure someone I know will have have a similar situation sooner or later.
    Cheers,
    Woolly.

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