Hi,
301 Moved
May be able to help. He lives locally, (Hobart) but may respond to email or phone call .
Cheers
In yet another fit of stupidity I bought a saxophone. No, I can't play. I want to though.
This sax is around 80 years old, beautiful Italian thing, but it looks like it spent the last few years in the toddlers room at a creche. Ok, I reckon I can deal with most of the damage, but it needs some of the key posts reattached. Solder seems to be the go, the brass is too thin to cope with the heat of brazing. Trouble is, there are too many conflicting opinions on the internet ( NO! ) as to what to use. Lead free solder, various forms of silver solder, etc... Now, I can solder ok, but this needs a torch, which I have. I guess my question is, does anyone here have real world experience with soldering thin brass, for instrument repair or maybe jewellery? Right now I'm focussing on disassembling the thing, with all its bent rods......
Once I fix it I will have another way to annoy the long suffering neighbours.
JayTee
Nullus Anxietus
Cancer is gender blind.
2000 D2 TD5 Auto: Tins
1994 D1 300TDi Manual: Dave
1980 SIII Petrol Tray: Doris
OKApotamus #74
Nanocom, D2 TD5 only.
Hi,
301 Moved
May be able to help. He lives locally, (Hobart) but may respond to email or phone call .
Cheers
In my experience, thin brass is easy to solder (with a soldering iron) - except that it is an excellent conductor of heat. Preheating with a heat gun I have found helpful, a torch would work as well. The advantage of using a soldering iron is it is easier to get the solder only where you want it, which depending on what part you are soldering, may be fairly critical, if only because the solder is a different colour.
As to what solder to use - depends on what bit you are soldering, but my guess is that for most bits which have low stress on the joint, it will not be critical. If it is a previously soldered joint, I suspect that in view of its age, the original was probably traditional lead/tin solder, although today I would suggest lead free, if only from a workman's health perspective.
John
JDNSW
1986 110 County 3.9 diesel
1970 2a 109 2.25 petrol
 Super Moderator
					
					
						Super ModeratorI use a leaded solder with silver for really thin brass. It's a Sn62Pb36Ag2 composition.
I've found a couple of really good youtube channels over the years on musical instrument repair. I have a "Smith Little" torch I use with Oxy/Propylene for a teeny pinpoint flame.
Never done a brass instrument, but I watched a lot of instrument repair videos to get a technique I use for soldering brass shim-stock.
One trick I learned is to get an old pair of socks. I soak them and wrap them either side of the bit I want to solder to stop the heat spreading too much. That and I use a 2B pencil to draw around (dirty up) the area I'm working on to stop the solder spreading too far.
Take some pics. Love to see some before and afters.
MY08 D3 - The Antichrist - "Permagrimace". Turn the key and play the "will it get me home again" lottery.
JayTee
Nullus Anxietus
Cancer is gender blind.
2000 D2 TD5 Auto: Tins
1994 D1 300TDi Manual: Dave
1980 SIII Petrol Tray: Doris
OKApotamus #74
Nanocom, D2 TD5 only.
Oh, and there will be pics. It's the only way I will be able to put the thing back together.
I have also found a couple of channels for instrument repair. But in my case it becomes another rabbit hole to get lost in, which is why I asked here.
JayTee
Nullus Anxietus
Cancer is gender blind.
2000 D2 TD5 Auto: Tins
1994 D1 300TDi Manual: Dave
1980 SIII Petrol Tray: Doris
OKApotamus #74
Nanocom, D2 TD5 only.
This guy is interesting to me, well at least this series is. Makes it approachable.
JayTee
Nullus Anxietus
Cancer is gender blind.
2000 D2 TD5 Auto: Tins
1994 D1 300TDi Manual: Dave
1980 SIII Petrol Tray: Doris
OKApotamus #74
Nanocom, D2 TD5 only.
Watching with interest. I have a single barrel shotgun I want to put a front sight on. I will use a brass bush made to fit the OD then solder on the bits to make the sight. I have a little coil of silver solder but dont know if it has its own flux.(label gone) if not will have to buy one. Was going to try first, so now I will wait for your trial.
Keith
1963 ex Woomera Ambulance sold
1950 Tickford Station Wagon sold
1954 Royal Review sold
Perentie 6x6 Forward Control Camper sold
1957 SWB Hard top with 200TDI,.
. 1965 2A Forward Control Camper.
JayTee
Nullus Anxietus
Cancer is gender blind.
2000 D2 TD5 Auto: Tins
1994 D1 300TDi Manual: Dave
1980 SIII Petrol Tray: Doris
OKApotamus #74
Nanocom, D2 TD5 only.
JayTee
Nullus Anxietus
Cancer is gender blind.
2000 D2 TD5 Auto: Tins
1994 D1 300TDi Manual: Dave
1980 SIII Petrol Tray: Doris
OKApotamus #74
Nanocom, D2 TD5 only.
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