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Thread: Life expectancy for Halogen headlight bulbs

  1. #1
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    Life expectancy for Halogen headlight bulbs

    Hello All,

    Just wondering what the life expectancy for headlights are on a daily driven car that is kept in the 'headlights on' mode? These are just the standard run of the mill halogen - well it has H 55 watt on the box - three point plug with high and low modes. Nothing flash in the way of upgrades of bulbs or wiring. My VY Commodore that I have owned since 2015 likes to dine on its headlight bulbs every 12 months. Just after I pay the year's registration come to think of it.

    I once spoke to my auto electrician and the comment I received was,"maybe there is something wrong with your headlight circuit. However, the time it would take me to isolate if such a problem did exist would be worth a whole lot more than a couple of years of replacement light bulbs". That comment was made a couple of years ago too. I have just come up after replacing a headlight bulb by the way. I used to replace them in pairs - thinking if one bulb had gone the other one would be close to follow. Over a period of observation that hypothesis was proven to be incorrect. So, I just replace single bulbs now. Be very, very quiet - because the other headlight bulb could be listening ... sshhh!

    By the way, what is your favourite brand of bog standard halogen headlight lamps? I used to get Phillips ones. I tend to keep spare bulbs in the glove box and my last reserve bulb is a eXelite - it must have been a spare for the glove box I picked while I was travelling away from home. Never come across an eXelite before - I wonder how it will go?

    The box reads..

    H220 H4 P43T
    12 V 60/55W
    E13 U. V. CUT
    Made in Taiwan


    What is the highest wattage you can go in the H4 12V P43T arrangement plug before it starts melting the headlight and the surrounds? I am not necessarily describing the legal range of wattage BTW. From memory the 60/55 W was the legal limit, or close to it.

    I do not run any other specialist lights such as driving, spot or lightbars on the car - just the pair of standard headlights.

    So, kind folks - getting back to the original purpose of this post - before other questions popped up ...

    Is 12 months actually a good run for a standard H4 12 V 60/55W light bulb on a car that is a daily driver that gets driven in headlights on mode?

    Kind regards
    Lionel
    Last edited by Lionelgee; 24th August 2025 at 03:39 PM.

  2. #2
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    I think with H4 60/55w there wouldn't be a dimmer headlight on the road.

    If you're after better vision, I find that headlight alignment makes an obscene amount of different. You have to walk that fine line between getting the beams up enough and shining down the road but not dazzling to oncoming traffic. I spend a lot of time getting this right with my vehicle and then it changes useless headlights into not too bad headlights.

    90/100w bulbs can/will melt the plug on the back. I have run an traxide H4 headlight loom for seemingly eternity, and this fixed the melting plug problem and upgraded the wiring. The light output from these are similar to my Audi headlights which are projector type lights

    I'm not sure regarding bulb life as mine are not DRL's - although I have noticed higher wattage bulbs don't last as long.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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    Hello All,

    Apart from checking the terms of longevity in the H4 bulbs I would also like to get a brighter light. I just checked out the Phillips range again and they offer H4 headlight globes GT200 Racing Vision that are advertised as 200% Brighter Halogen ADR P43t which have the Colour Temperature 3600K. While the bulb is still has a 60 / 55 Wattage.

    Some other brands are offering 90 and 100 Wattage H4 bulbs.

    Since I just fitted my last spare headlight globe out of the glove box for my own piece of mind I need to buy some replacements to store away in the car. I could get cheap off the shelf lights that most spare parts stores stock. Or I could invest in a more expensive set that will improve the brightness of my night vision on country roads.

    Oh and I am not talking about getting a set of Stedi headlights where just the H4 bulbs - without a conversion kit - is worth over $150 either.

    Stedi H4 Copper Head LED Headlight Globes (Pair) AUD $155.00 Accessed 24th August 2025 from, STEDI? Copper Head H4 LED Globe Headlight Upgrade (Pair)

    I have to consider the replacement value of the Commodore after all. Not much point putting in a lighting system that is worth more than my old faithful Commodore!

    Hmmm. I could also transfer this knowledge to Snowy my Defender 110 for its main stock standard headlights too. However, Snowy will be getting some nice and bright accessory lighting to complement night driving better than just a set of headlights.

    Kind regards
    Lionel

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    My experiences are that all of these 200%(etc) brighter bulbs don't make much difference compared to a standard bulb.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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    p38arover's Avatar
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    I don't think I've ever replaced a halogen headlight bulb.
    Ron B.
    VK2OTC

    2003 L322 Range Rover Vogue 4.4 V8 Auto
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    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



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  6. #6
    JDNSW's Avatar
    JDNSW is online now RoverLord Silver Subscriber
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    1. Headlight bulb life is as heavily dependent on the vehicle as it is on the wattage. Some vehicles have a reputation for short lived bulbs, probably mainly due to how good the cooling is, which varies enormously between designs, but also the level of vibration it is subjected to. (also see 2.)

    2. Headlight bulb life (and brightness) is heavily dependent on the voltage the bulb gets. After decades of good bulb life on the 110, I started blowing headlight bulbs - turned out to be the alternator had decided to run excess voltage. This also probably explained the melted stoplight lenses, which I had blamed on poor grade of plastic in replacement lenses (due to fading).

    If you are finding headlights inadequate, the first step is to check the voltage at the lights. If it is below about 13.8v with the alternator charging, you need to find out why, and fix it Increasing wattage will only make it worse. Landrovers before Defender did not have headlight relays, and headlight wiring is barely adequate for the standard wattage, and woefully inadequate for anything higher. And there are often poor connections, especially earths, to make it worse. I fitted headlight relays to both my 110 and 2a, giving a marked improvement in light, on the 110 supplying the relay with power from the alternator battery terminal, and on the 2a running an extra earth wire from battery to the radiator support as well as supplying power direct from the battery positive - which has a direct wire to the alternator. In both cases the lights were dramatically improved.

    3. An intermittent connection to the headlights, either power or earth will rapidly blow bulbs. SImilarly, continuous operation, with lights switching on and off every time you park, will shorten bulb life.

    4. There seems to be some difference in life between brands, but it is minor compared to the above.
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

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    austastar's Avatar
    austastar is offline YarnMaster Silver Subscriber
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    Hi,
    I used to ride a BMW for decades with the high beam modulated through a Q-Switch.


    The H4 lamp lasted over 200,000 km.

    Cheers

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    TonyC is offline Wizard Silver Subscriber
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    Our Subaru has a headlight always on setting, when used we get short bulb life.
    My theory is its having the lights on while cranking, I have no proof to back it up.

    Brand name long life bulbs last much longer.

    Any sort of plus type bulb is even shorter lived.

    I've never run high wattage bulb due to it having plastic headlight lenses.

    Tony

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    Hello Slunnie,

    Looks like for the interim an off the shelf bog standard - just in case - headlight bulbs will keep me covered until I delve further into the realm of lighting alternatives.

    How long do the bulbs in your standard as per the manufacturer's head lights last you?

    Kind regards
    Lionel

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    Quote Originally Posted by TonyC View Post
    Our Subaru has a headlight always on setting, when used we get short bulb life.
    My theory is its having the lights on while cranking, I have no proof to back it up.

    Brand name long life bulbs last much longer.

    Any sort of plus type bulb is even shorter lived.

    I've never run high wattage bulb due to it having plastic headlight lenses.

    Tony
    Hello Tony,

    Thank you for the post. Yes the 'having plastic headlight lenses' and their melting is my concern too. I have some ceramic plugs that I bought to replace the ones on my Series Land Rovers that fell apart soon as I touched any headlight. The ceramics might solve the plug melting issue if I get higher wattage bulbs. However they will not solve the plastic lens melting issue.

    Kind regards
    Lionel

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