There is a replacable bearing and the timing case cover does not have to come off. The bearing is the same as the other two idlers, so it is wise to replace all three at the same time - then you can forget about it for another 100,000kms or so. KBC Bearing part No. is C3G14 (not sure what genuine is) and they were about $7 each a few years ago. Dimensions are 40mmOD x 17mmID x 12mm wide. The one that you seem to have the trouble with is a bit tricky to get off - it's been a while since I did the last one and can't quite remember what the trick is - but there IS an easy way so give it some thought before racing into it.
Roger


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