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Thread: Rear diff plug

  1. #1
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    Rear diff plug

    Hey fella's, does anyone have the trouble of their rear diff plug just wanting to keep threading all the way into the diff?? i'm just a bit worried that if i put it in to far it will hit on something and if i don't put it in far enought it will leak. does anyone know if the diff plugs are tapered? the front one tightens up well but the back one.....
    little help??
    Cheers from the Desert
    Rexy
    2000 130 TD5
    Oil in the Harness, suspension knock, transmission clunk, engine oil leaks, exhaust manifold leaks, centrifugal oil filter stripped bolts, a/c leaks, door leaks, wouldn't trade it for the world

  2. #2
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    Rexy, they are both tapered, it should go in till its flush. Try removing the front to rear to see if she tightens up & vise-versa. May just want to trial some plumbers tape, worked with my D1 for a few years.

  3. #3
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    loctite is your friend here...
    they are ment to be tapered occasionally they get over worked and will wind in further than flush. you can get crowned filler plugs that have a lip on them that seals to the housing instead of relying on the threads.
    Dave

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    Rexy,
    They can go in too far, and will hit things if they fall in!

    We have used 44gal drum (small bung) plugs in the past, as they not only have the correct thread but have a rubber seal as a convenient plus!

    If you don't want to go the drum plug route, I have before now removed the backing plate and pressed the 'threaded section' in the press to crush it down a little, compressing against the plug more.

    Drum plugs have never let me down before, and I recommend people take them as emergency spares too.


    JC

  5. #5
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    Quote Originally Posted by justinc View Post
    Rexy,
    They can go in too far, and will hit things if they fall in!

    We have used 44gal drum (small bung) plugs in the past, as they not only have the correct thread but have a rubber seal as a convenient plus!

    If you don't want to go the drum plug route, I have before now removed the backing plate and pressed the 'threaded section' in the press to crush it down a little, compressing against the plug more.

    Drum plugs have never let me down before, and I recommend people take them as emergency spares too.


    JC
    Excellent advise Justinc,
    We have many drums at work & the thought has never even crossed my mind..excellent.

  6. #6
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    Quote Originally Posted by sniegy View Post
    Excellent advise Justinc,
    We have many drums at work & the thought has never even crossed my mind..excellent.
    One more thing for those who may doubt the integrity of such a fitment, I have one 130CC travel 2 Simpson crossings with a drum plug in, and I have one in my sals too...leaks less than the standard one!!!!


    JC

  7. #7
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    My local LR specialists use brass plugs with a lip and O-ring - I think they are the same ones they use to replace the plastic plugs in the radiator and thermostat housing of the 300 Tdi.

    ... but I do like Justinc's method. I'll snaffle some of those the next time I see some.

    Ron
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  8. #8
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    Quote Originally Posted by p38arover View Post
    My local LR specialists use brass plugs with a lip and O-ring - I think they are the same ones they use to replace the plastic plugs in the radiator and thermostat housing of the 300 Tdi.

    ... but I do like Justinc's method. I'll snaffle some of those the next time I see some.

    Ron
    We sometimes use those brass plugs on P38 and D2, as the thread is different to the defender salsI would prefer to use these plugs, as they look better than the drum plug!!!!but they wont fit the sals diff .
    Sorry Ron, drum plugs won't fit your RR (Maybe they are too upmarket to be seen with drum plugs in them!)

    JC

  9. #9
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    Bugger!

    I'll get some for the IIA

    Ron
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  10. #10
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    diff plug

    Quote Originally Posted by TREX View Post
    Hey fella's, does anyone have the trouble of their rear diff plug just wanting to keep threading all the way into the diff?? I'm just a bit worried that if i put it in to far it will hit on something and if i don't put it in far en ought it will leak. does anyone know if the diff plugs are tapered? the front one tightens up well but the back one.....
    little help??
    The Army brought out a modification in about 1995 that replaced the plug with one that has a lip in so it can not be wound all the way in.
    They were having the same problem. The replacement plug looked a bit like a sump plug. You could should be able to get something from a place that selling industrial hydraulic fittings.
    I was told the the thread in question comes in both a tapered and parallel type. What happens is the metal gets stretched from over tightening.

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