Could be many things - Berrima Diesel should at least be able to rule out the bigger probs. You can do your bit by making sure there isn't any diesel leaking from the fuel lines or bottom of the lift pump, the air filter is in good condition and the turbo pipes are clean and tightly attached. If the tdi isn't getting enough air (Blocked filter, loose pipes letting HP air out) that would account for the smoke and lack of power. A split in the plastic fuel line or a leaking injector line would account for hard starting when cold and maybe the diesel smell. Parking the disco facing downhill overnight will tell you if the fuel line is the culprit. Lastly, get Berrima Diesel to check the woodruff key on the crank when they check the timing - if the crank pulley bolt (The big bolt you can see keeping the fanbelt on) isn't torqued properly, it lets the timing belt cog flop around, wearing the keyway ( a slot in the crank) away so the timing then flops around. I had it happen and some of the symptons were similar. Berrima is a step in the right direction.


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