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Thread: D1 Swaybar disconnects

  1. #1
    TheLowRanger Guest

    D1 Swaybar disconnects

    Can anyone point me in the right direction to finding someone who sells these for series 1 Discos, or do I have to fabricate my own?

  2. #2
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    There was a thread a little while back, on using pins for hayman reece hitches for disconnects.

    Need to weld or fix a washer on the pin and get some pipe or tube for a sleeve - simple cheap and as good as you will buy.

    Here are some pics I saved from the thread.
    Attached Images Attached Images

  3. #3
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    Quote Originally Posted by Bush65 View Post
    There was a thread a little while back, on using pins for hayman reece hitches for disconnects.

    Need to weld or fix a washer on the pin and get some pipe or tube for a sleeve - simple cheap and as good as you will buy.

    Here are some pics I saved from the thread.
    Yuck

    Idea is great but implementation is poor.

    The replacement pins you buy from places like Camac are mild steel not hardened like the original bolts. That is why you can drill through them with ease. (The bent nail in the pin scares me a bit)

    I would be using a proper clevis pin like you get from your local tractor parts store or Bare & Co.

    The other thing is the "R" clips - you risk them being caught on sticks etc and being pulled out and then the pin can go as well. This has happened on a number of pins on trailer hitches including the NSW RFS.

    I would be using proper Lynch pins and possibly even putting a cable tie over the pin and ring as a safety measure.

    Diana

    You won't find me on: faceplant; Scipe; Infragam; LumpedIn; ShapCnat or Twitting. I'm just not that interesting.

  4. #4
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    This is new to me.

    What is the reason for the quick release?

  5. #5
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    Look, I saw this and thought "great", but its a crock.

    The bolt which goes through tensions the rubber mount. Without a lot of tension on the bush it flops around, and there is not a lot of room either side. The sway bar could move side to sidean dmaybe catch on some hardware, as it is only bolt /washer tension which holds the link upright.

    What I ended up doing was grinding the "Nyloc" part off the nut, and drilling the bolt, to fit a clevis pin through.
    It a "reasonably quick " connect.

    This is a safety item, as if it popped on a corner it could change handling charateristics.
    I think the only other way would be to machine the shaft, leaving the top mount and an inner shaft, then welding a sleeve to the bottom , tie rod end or vice versa. But they are cast, and I do not know how a weld would take.
    Maybe you could get a tie rod end, and turn down the shaft, as it would be longer than the little stubby shaft, then weld a sleeve onto the bolt end.
    But it would have to be pretty strong in shear
    Regards Philip A

  6. #6
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    Quote Originally Posted by barryj View Post
    This is new to me.

    What is the reason for the quick release?
    Allows for better articulation off the road.

    More on-road body roll but essentially makes the vehicle the same as the majority of the Classic Range Rovers.

    Diana

    You won't find me on: faceplant; Scipe; Infragam; LumpedIn; ShapCnat or Twitting. I'm just not that interesting.

  7. #7
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    Hi,
    aedofab in the states make and sell a kit.

    Pete

  8. #8
    TheLowRanger Guest
    Thanks guys for the info. I already have a pretty good idea on how I would make them but don't have access to a workshop and tools for a good while as I am away from home. So if I could get some already made it would save me the hassles of trying to sought them out when I get back to Perth in 6 months time.

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