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Thread: Help, please. Second battery for LR

  1. #1
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    Help, please. Second battery for LR

    At this very moment, my Defender is having fitted, at the local Landrover dealer, a second battery and sockets.

    1. A cut-off switch has been put in the NEGATIVE lead joining first and second batteries. However, I have wiring diagrams that say "put the switch in the positive cable", and have been told, on this forum, that:

    If done correctly, having a switch in the Negative wire can work but why on earth would any auto electrician do it that way. Thats nuts!
    To use the negative to isolate the auxiliary ( leisure ) battery, you will have to isolate all the accessory negative wires as well.


    I have just communicated the above, politely, to LR, but have been told that "it's fine as it is; all the military vehicles coming in (to the country) (I live in Oman) have it done this way".

    2. Fuses or circuit breakers have not been fitted in the cable with the switch in it. There is, in other words, no protection against a possible short circuit. (I should add, perhaps, that the second battery is on the floor between the driver's seat, and it wouldn't take much depth of water for the whole thing to become flooded.)

    I understand from an internet source that:

    The wire running between the batteries will be live all the time, so if that wire was to ever touch earth for any reason (known as a short circuit), the fuse will blow, and disconnect the power from flowing down the wire. Without the fuse in the circuit, the wire will have to melt before the power can be disconnected, or in rare cases if the wire is thick enough, the battery could explode.
    Another reason to put the fuses in the wires, apart from short circuit protection, is overload protection.
    A classic example is if a cell in the leisure battery were to die. When they die they short out internally, and thus effectively take 2 volts out of the battery, so the 12 volt battery is now 10 volts. You're pumping 12 volts into the battery to charge it, and the battery can only take 10 volts. Something will have to give, and it is usually the alternator that blows. With a fuse in the circuit the 25p fuse will blow instead of the £100 alternator.


    I have also learned, on this forum, that:

    [I]As to protecting your set up, if the two batteries and all cabling running between the batteries and the cable running to the battery isolating switch are in the battery compartment under the seat then you really don’t need any fuses or circuit breakers as everything is contained in a safe area, but if any of the cabling comes out of the battery compartment then it MUST be protected.

    My second battery is on the floor, with all wires on the floor, too, so must be protected, mustn't it?

    I appreciate that fuses can't, I think, go in a 110-amp wire. LR tell me, however, that "circuit breakers are not available here (in this city)".

    Please clarify: (1) In which cable (pos or neg) should the cut-off switch go, and why?

    (2) Can this set up be run without fuses/circuit breakers in the cable with the cut-off switch in it?

    (3) Where can an inverter be plugged into this set-up?

  2. #2
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    Twin batteries

    I have a twin battery setup in my Rangie that I did myself. This is how I did it, a battery cable runs from the man battery to a starter solenoid, then from the starter solenoid to the second battery, between the solenoid and the second battery there is an isolator switch so that I can manually disconnect the second battery if I need to, the negative on the second battery simply goes to the body work. There is no point in putting an isolator switch on the negative side. The way I did mine means I can remove the second battery and just let the positive cable sit there. If the isolating switch was on the negative cable I could not do this as the current from the main battery would continue to flow causing a nasty big spark. The starter solenoid is connected to the ignition so when the ignition is on both batteries are connected and both can be charged. When the ignition is off the 2 batteries are no longer connected and the main battery cannot be run down unless I leave the headlights on. I don't have a fuse between the 2 batteries because I don't need one. You could put one in if you like, but you don't have one between you battery and the starter motor and there's no problems with that. Most accessories you connect to your car have a fuse anyway and if they don't it's a simple thing to do. As far as the inverter is concerned, simply hook it up to the second battery or a cigarette lighter socket whichever yours is and leave it at that. So there you go, a bit of a long winded answer, but I hope it helps.

    Cheers.

  3. #3
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    My unqualified opinion

    Why fit an breaker switch to the neg side - if there is a fault and neg goes to earth - the result is nothing - no damage - ziltch. If a live goes to ground - shorts, sparks, potential fire.

    All wiring in my view should be fused - and the bigger the supply the more important it is - as if you have a small 0.50 mm wire it will melt / burn out - and thus before long break the circuit (bit like a small fuse) whereas id you have a donkin great cable - the amount of damage done before that disintigrates could be huge, and the increased risk of fire is monumental.

    have a look at these fuses, and I am sure that somewhere on the internet you can buy them and have them posted.

    Cooper Bussmann ® - Heavy Duty Fuses

    From what I understand - negative fusing is okay on components motors/lights etc., as the load flows through - but where you have battery to battery - I would really be more comfortable to know something was protecting me.

    I may have this totally wrong - and fortunately there are a few on here who have their finger on the pulse a bit more than me - I am only saying what I think is right and what I would be comfortable with.

  4. #4
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    I'm not an auto electrician so I may be wrong about this, BUT!!!!
    Unless your veghicle has a positive earth, then you should not set it up that way. The way I see it, evey accessory you attach to your vehicle has its own earth, so if you put the switch on the earth cable of your isolator, then the positive draw is still going to happen.

    Now, I've recently put a second battery in my Disco.
    The isolator works so that the primary battery is the only battery in the system till it gets to 13volts, at that point the isolator clicks and the current goes to the secondary battery also. It stays this way till the primary battery drops below 12 vols, then the isolator switches so that you only have 1 battery.
    NOW..Ihave a positive lead running from my primary battery to the isolator, then from there to the secondary battery. My primary batery is earthed to the vehicle as is my secondary battery.

    For accesories, I have attached a fuse box to my positive lead, from this I run my fridge, DVD etc. (outlet plugs) and as stated above earth each device (or plug) to the chassis.

    In this way my vehicles electrical system pretty much works as normal, the accesories work off the accessory battery.

    Now this is a very simple system that works for me.
    There are some very complicated systems out there BUT!
    I would be getting some specific info on the system they're using, and ringing an auto elec BEFORE picking up your vehicle. This doesn't sound right to me.

    If you isolate your secondary battery via the earth, then I guess that you're breaking any circuit with that battery anyway????????????????

    FAAAARRRKKK!!!!

    My head hurts??????????
    Last edited by Disco95; 26th April 2008 at 09:47 PM. Reason: More info

  5. #5
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    My head hurts, too; I've been on this all day.

    You guys are so helpful. I am about to go back to the thread and digest what you say.

  6. #6
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    Quote Originally Posted by Disco95 View Post
    The way I see it, evey accessory you attach to your vehicle has its own earth, so if you put the switch on the earth cable of your isolator, then the positive draw is still going to happen.

    Erm, well it depends how its all wired up. You still need a complete loop from +ve terminal, through the device and back to -ve terminal for any current to flow ( that's why it's called a "circuit" )
    By "open circuiting" the negative wire from the battery to chassis ( which from the description it seems how it was done in this case ) there's no way current can flow through any device connected to that battery, if that device also has it's negative path through the chassis.

    However depending on the type of isolator fitted, and the earthing arrangements, its concievable those devices would then draw current from the main battery instead.

    We really need a circuit diagram of the whole setup to tell.

    But I don't see any real benefit of putting the switch in the negative wire. I think it's more this guy has probably always done it that way and it's worked OK, so he's not going to change it.

    Personally I'm in favour of putting fuses and switches in the positive leads, and running BOTH +ve and -ve wires between the batteries, and between battery and devices. Relying on dubious screwed joints and welds in your bodywork/chassis to carry the negative part of the circuit is always a problem waiting to happen. This is termed an "earth" but it's really a misomer because your vehicle is insulated from Earth by four bloody great rubber tyres ! Each wire running from the battery +ve should have a fuse or circuit breaker installed as close to the battery terminal as possible. Amp rating of the fuses and size of the wire depends on what you are running off that circuit.
    Last edited by waynep; 27th April 2008 at 05:01 PM.

  7. #7
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    Do a search in Projects and Tutorials, there are a number of setups in there.

    FWIW, I have a large switch (marine) on which can be selected Bat 1, Bat 2, Both Bat's, or off. For accessories I have a lead from starter motor (whichever battery is selected the starter will draw from) to a fuse block and all power points or accessories draw from there. Most carry a separate earth and others are body earths, and I have had no issues.
    Numpty

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  8. #8
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    I haven't got a scanner to hand, but here's a description of the circuit as it's been wired.

    Cable from + terminal of batt #1 to + terminal of batt #2

    Cable from neg terminal of Batt #1 to chassis earth

    Cable from neg terminal of batt #1 VIA CUT-OFF SWITCH to neg terminal of batt #2

    That's it.

  9. #9
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    Thank you for all comments so far.


    By "open circuiting" the negative wire from the battery to chassis ( which from the description it seems how it was done in this case ) there's no way current can flow through any device connected to that battery, if that device also has it's negative path through the chassis.

    waynep, did you mean unless that device also has its negative path ............

  10. #10
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    Quote Originally Posted by popotla View Post
    Thank you for all comments so far.


    By "open circuiting" the negative wire from the battery to chassis ( which from the description it seems how it was done in this case ) there's no way current can flow through any device connected to that battery, if that device also has it's negative path through the chassis.

    waynep, did you mean unless that device also has its negative path ............
    I meant if. Oh, now my head hurts too.....

    Going from your post before this, I think you should try to pm Drivesafe on this site ... I think your whole setup sounds a little wierd.
    Drivesafe is the guru around here on these matters. Sure he makes a dual battery isolator product, but will also give you unbiased assistance if you need it.

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