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Thread: Relays .. One for the Auto spark in us

  1. #1
    mike 90 RR Guest

    Relays .. One for the Auto spark in us

    I've installed thermo fans off a NL Ford and got all the high / low relays gear from the Ford while I was at it

    I have 2 inputs ... being

    1: Aircon compressor clutch feed for the "low fan side"
    2: Temperature feed for the "High fan side"

    [IMG][/IMG]

    The 3 relay's in a row, up the top, are the original Ford relay's that control / feed the high or low speeds of the fans

    The relay that feeds from the Aircon works fine
    The relay that bridges power across high to low gets stuck ON

    When you activate the aircon ... the low fan speed works (as it should) ... The Temp switch activates ... the relay in the middle, & bridges across to the low side .. & gives me HIGH fan speed (as it should)

    The problem is that when the Temp switch turns OFF ... the relay in the middle (that bridges) is stuck ON .... to return to Low speed and get that bridging relay to break OFF ... I have to switch the aircon OFF / ON (for a split second) to release the bridging relay & then it return's back to Low speed

    I have put a multi meter on it (bridging relay) and found that it spiked 3v with a drop to 1/2 volt constantly ... (measured on the input + line feed of the temp input wire) ... Basically the coil is "making volts" because of the current of volts passing thru it

    All the relays are those standard types that you can buy over the counter
    (The 3 relays in a row are the original ford issued)



    IS there a more agricultural style relay I can use?? ... as this one is too trigger happy for this application


    (& Yes ... I have manually tested all the fan speeds first & the way it works ... before I installed the relays)


    Mike

  2. #2
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    An agricultural fix would be to only use two relays one for low speed fan feed by ac clutch and one for high speed fan feed by your temp feed same result but much simpler

  3. #3
    mike 90 RR Guest
    Quote Originally Posted by THE BOOGER View Post
    An agricultural fix would be to only use two relays one for low speed fan feed by ac clutch and one for high speed fan feed by your temp feed same result but much simpler
    Good suggestion ... BUT ... I can't alter the 3 Ford relay setup ... as that is how Ford have set them up for the fans ... My diagram (Slightly) glosses over how they work .... as I think the low side feed relay, has a resisted feed wire ... but shows it's basic functions of how Ford set them up



    I can only alter the AC & Temp input switch relays

    Mike

  4. #4
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    I was under the impression that they ran the fans in series for low speed and parrallel for high speed... but I could be wrong.

  5. #5
    slug_burner is offline TopicToaster Gold Subscriber
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    The description of what is happening and the diagram don't gell for me.

    That middle relay (blue one below the three red ones); all it is doing is making the circuit go into a don't care what the aircon switch is doing state. Once the Temp Switch powers that middle relay up you can turn the aircon switch off and the low speed feed of the fans will still be energised.

    I suspect that the fans have two windings and to run at high speed they need both the low speed and the second windings to be energised to produce high speed. That middle relay just means that when you have hit the temp switch threshold it does not matter if you turn the aircon switch off the fans will run at high speed until the temp switch senses the temp to be below the ON threshold.

    I can't see how the middle relay would latch ON, once the temp switch goes to OFF the middle relay should deenergise.

    There must be some other wiring that is not shown on the diagram to explain the described behaviour.

  6. #6
    mike 90 RR Guest
    Quote Originally Posted by slug_burner View Post
    I can't see how the middle relay would latch ON, once the temp switch goes to OFF the middle relay should deenergise.
    Neither can I .... but here we are


    Mike

  7. #7
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    try asking on Australian Ford Forums - powered by vBulletin , theres been more than a few people on there who have put the EF/EL/AU thermo fans into earlier falcons

  8. #8
    mike 90 RR Guest
    Quote Originally Posted by mike 90 RR View Post
    I have put a multi meter on it (bridging relay) and found that it spiked 3v with a drop to 1/2 volt constantly ... (measured on the input + line feed of the temp input wire) ... Basically the coil is "making volts" because of the current of volts passing thru it

    IS there a more agricultural style relay I can use?? ... as this one is too trigger happy for this application
    I can't work out how it's making volts .... IE energising ...

    I recon it could all be solved with a more agricultural style relay ... So what kind of relay would suit???

    Quote Originally Posted by BigJon View Post
    I was under the impression that they ran the fans in series for low speed and parrallel for high speed... but I could be wrong.
    I recon your right

    Quote Originally Posted by Sprint View Post
    try asking on Australian Ford Forums - powered by vBulletin , theres been more than a few people on there who have put the EF/EL/AU thermo fans into earlier falcons
    I was hoping that it wasn't gonna be that complicated

    Mike

  9. #9
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    It might be the time of day, but I think if you take out the blue relay in the middle it will work?
    Can I ask why you have the aircon relay operating another relay, would it not be better to operate the low directly from the aircon relay?
    I think the coil in the centre relay is providing enough voltage from the low relay output to keep the other relays energised.
    I still can't see why the centre blue relay is there.
    Fraser

  10. #10
    Rangier Rover Guest
    Hi Mike,
    Try a Relay with a built in resistor. What you are experiencing there is a common problem with non resistor relays when you start stacking them up like that.

    Tony

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