What I did was have the old studs drilled out and and M10 studs put in, I also ground out the webbing between the ports to stop the warping of the manifold, almost 2yrs now without any broken studs.
Another option is this idea that Discowhite has just done.
A quote from his thread
the manifold was slightly warped, 2.5mm lower on the last 2 ports. idea #1.. lets cut the webbing to see if that would bring the warp back. it did! it came back to under 1mm and that was just splitting the webs with a grinder.
Cheers Baz.
2011 Discovery 4 SE 2.7L
1990 Perentie FFR EX Aust Army
1967 Series IIa 109 (Farm Truck)
2007 BMW R1200GS
1979 BMW R80/7
1983 BMW R100TIC Ex ACT Police
1994 Yamaha XT225 Serow
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