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Thread: Performance Tuning Plan

  1. #1
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    Performance Tuning Plan

    I'm hoping I could get some advice on my plans in obtaining optimum performance from my setup. I think I've got it worked out but any advice is appreciated.

    As it stands now:
    4BD1 turbo engine which has the piston squirter thingies. LT95. Has a GT2256V VVT turbo from a merc and is air intercooled. VVT is not controlled. EGT is 450 max post turbo. Boost I have no idea as it's not measured.

    Performance is good to very good in my subjective experience. Accelerates OK, hills at 100km/h are no problem even while towing and will even accelerate up hills if required.

    My plan:
    Install proper measurement (Boost/EGT) through Madman or Auber instruments. Install VVT control through dawes valve and adjustable boost valve kit. Adjust fuel screw until EGT shows no more than 550 post turbo.

    I'm just wondering though, is this a good way to go and really should I play with anything considering I'm pretty happy with things already?

  2. #2
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    howdy!
    um i am also in the process of performance mods at the moment so hopefully this thread will grow
    um firstly i will say and im sure almost everyone is going to say if you want to tune accurately you MUST have the egt probe "pre" turbo otherwise its just a guessing game! i once thought post turbo was the way to go but ignore the installation instructions and 4wd magazines etc etc pre turbo is the best.
    um i cannot see any reasons why you shouldnt play around a bit in the quest for more power remember more denser and pressurized air plus fuel equals more power

  3. #3
    The Mutt Guest
    We have the EGT probe pre-turbo, Turboglide in Wollongong recommends the probe be placed 2 inches post turbo, we do dash and trum repairs on brand new trucks, they have the probe post turbo ..... no wonder ther is so much confusion.

    A 2nd EGT meter and probe has just arrived in the mail, I puttin this probe 2 inches post turbo and keeping an eye on both guages to see what the differences are.

    Glenn

  4. #4
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    Quote Originally Posted by The Mutt View Post

    A 2nd EGT meter and probe has just arrived in the mail, I puttin this probe 2 inches post turbo and keeping an eye on both guages to see what the differences are.

    Glenn
    I look forward to the result. Mine's also post turbo as advised by a respected isuzu repairer.
    L322 tdv8 poverty pack - wow
    Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
    Perentie 110 wagon ARN 48-699 another project
    Track Trailer ARN 200-117
    REMLR # 137

  5. #5
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    Why would you measure the EGT post turbo where it is not important and take a guess at what the temp is pre turbo where it is important?

    On a truck that is well and truly sorted by the manufacturer and is expected to many km's daily, they can have the probe post turbo because the relationship to pre turbo EGT has been established and reduce the risk of a failed probe damaging the turbo.

    In our landies there is little risk of probe failure, particularly if it is the usual 6mm dia and not exposed junction type.

  6. #6
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    Your turbo could have up to 300C temp difference across it in some conditions. Better keep that temp to 450C to be safe.

    Or put it where it belongs and crank to 750C worst case.

    At 3000rpm full load I'm at 21psi & 750C. Just checked that tonight. Still no intercooler.

  7. #7
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    Quote Originally Posted by Bush65 View Post
    Why would you measure the EGT post turbo where it is not important and take a guess at what the temp is pre turbo where it is important?

    On a truck that is well and truly sorted by the manufacturer and is expected to many km's daily, they can have the probe post turbo because the relationship to pre turbo EGT has been established and reduce the risk of a failed probe damaging the turbo.

    In our landies there is little risk of probe failure, particularly if it is the usual 6mm dia and not exposed junction type.
    Exactly.

    I suspect that modern diesels may have post turbo EGTs as the egt at the DPF (and or oxy-cat) is important for regeneration.

    As an aside - A friend of mine works for a company that designs and builds DPFs for OEM applications. The max temp specs the engine manufacturers give him (that the DPF has to handle - so basically post turbo EGT) are very high. I suspect that modern diesels may have some high performance alloys that allow them to run higher EGTs???

  8. #8
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    Quote Originally Posted by isuzurover View Post
    Exactly.

    I suspect that modern diesels may have post turbo EGTs as the egt at the DPF (and or oxy-cat) is important for regeneration.

    As an aside - A friend of mine works for a company that designs and builds DPFs for OEM applications. The max temp specs the engine manufacturers give him (that the DPF has to handle - so basically post turbo EGT) are very high. I suspect that modern diesels may have some high performance alloys that allow them to run higher EGTs???
    Frighteningly so, I measured a ZD30 in a auto patrol at 830 degrees preturbo, UNCHIPPED and unladen going up a reasonably steep hill. Its no wonder the engine we just replaced had melted pistons etc, it had towed a 19 foot van for 4 hours into a headwind at 90KM/h!!!! It then developed a miss and a chronic front crank seal leak

    Game over.


    JC

  9. #9
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    I was reading a document on DPF's the other day, one of them trips a fault if the EGT is over 1000C during regen.
    But I suspect regen is done with retarded injection timing which is basically throwing a flame down the exhaust port, the average cylinder temps might not be that high.

    Having said that, my Isuzu has seen 900C more times than it should and it keeps trucking.

  10. #10
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    Quote Originally Posted by Dougal View Post
    I was reading a document on DPF's the other day, one of them trips a fault if the EGT is over 1000C during regen.
    But I suspect regen is done with retarded injection timing which is basically throwing a flame down the exhaust port, the average cylinder temps might not be that high.

    Having said that, my Isuzu has seen 900C more times than it should and it keeps trucking.
    Some manufacturers were giving specs as high as 1100-1300 for max temp!

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