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Thread: Heater plugs

  1. #1
    roamingman Guest

    Heater plugs

    Hi all, we have a Land Rover 130, with an Isuzu 4bd1 engine and would like some help please.
    Can any one help with wiring for the heater plugs and how it works, found what could be a rely in engine bay one wire to heater plugs and one going to the starter motor, one goes to dash switch, when pushed it makes a clicking sound coming from the starter motor,

    thanks in advance for any help.

  2. #2
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    If it is a 130, then it will be a non-factory install. (unless it is a 120 that came from Australia, which did come from the factory with the 4BD1).

    A factory install will have a yellow wire that goes from the ignition through the firewall to the glow plug closest to the firewall, and a little thin wire going from the ignition to the glow plug light.

    If you are connecting to the starter motor then you might be mixed up with the stater relay which from memory has 5 wires off it and sits near the clutch master cylinder.

    IIRC factory there is no relay on the glow plugs. Most people in Australia do not use them at all, and I have no problem starting mine in -8 Deg C.
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  3. #3
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    This thread has pics of where the Yellow wire goes on the ignition barrel.

    http://www.aulro.com/afvb/isuzu-land...arrel-pic.html
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  4. #4
    roamingman Guest
    Hi, thanks for quick reply's we should be able to sort know.

  5. #5
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    Right, well first of all we need to see some pics of the relay and the associated wiring in order to help properly. I can tell you how to wire up the heater plugs etc from scratch BUT I would like some more info because we could use some of what is already there.

    The most important thing for a 4BD1 in ultra cold climates is a decent battery and wiring to the starter. In 'cold' climates this could even negate the need for glow plugs entirely. However in sunny Scotland I would say glow plugs are a must, even in a 4BD1.

    Where in Scotland are you? My BIL works and lives at Balmoral Castle...., had a dance with her majesty at the Gillies Ball last year!!!

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  6. #6
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    As flagg said, the Land Rovers that came from Jaguar Rover Australia were fitted with the 4BD1 never had a glow plug relay and the glow plugs were powered (the yellow wire) during the 1st step in the turn of the start key.

    My guess is that roamingman's 130 was converted from a Tdi, and most likely has the glow plug relay wired as per the Tdi.

    Edit: I understand you are talking of an electrical issue, but as a BTW, if you are having problems starting in cold weather, you may not be aware of the procedure for cold start fuel enrichment.

    While the engine is stopped, push the accelerator pedal fully down and hold it there. Then turn the key to start. Release the accelerator when the engine is running. There is a part inside the governor (a notch in the torque cam) that allows the control rack to travel further (to the cold start enrichment position), but only when the engine is stopped.
    Last edited by Bush65; 13th April 2013 at 08:40 AM. Reason: Additional info

  7. #7
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    Hi John, Is that enrichment function available in both NA and turbo pumps?

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  8. #8
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    Quote Originally Posted by justinc View Post
    Hi John, Is that enrichment function available in both NA and turbo pumps?

    JC
    So far as I know.

    They have different torque cams, but I would think the notch is still there. There is no reference to it being different in my workshop manual for the injection pump.

    Some pumps have a fuel enrichment lever on the side closest to the block, which is operated by a separate cable from the engine shut-off controller. I haven't any knowledge of what this lever does inside the governor - probably similar to the manual method.

    My shut-off controller had both cables, but it came from another truck, not a landie.

  9. #9
    roamingman Guest
    Quote Originally Posted by Bush65 View Post
    As flagg said, the Land Rovers that came from Jaguar Rover Australia were fitted with the 4BD1 never had a glow plug relay and the glow plugs were powered (the yellow wire) during the 1st step in the turn of the start key.

    My guess is that roamingman's 130 was converted from a Tdi, and most likely has the glow plug relay wired as per the Tdi.

    Edit: I understand you are talking of an electrical issue, but as a BTW, if you are having problems starting in cold weather, you may not be aware of the procedure for cold start fuel enrichment.

    While the engine is stopped, push the accelerator pedal fully down and hold it there. Then turn the key to start. Release the accelerator when the engine is running. There is a part inside the governor (a notch in the torque cam) that allows the control rack to travel further (to the cold start enrichment position), but only when the engine is stopped.
    Sorry been away for a few days,
    should have given a bit more info, our Defender started as a 110 with a V8 engine, it was taken of the line and stretched to a 127/130 and made into a camper, by LR, then some time later the Isuzu engine was fitted, when we acquired the motor it was running but had a few problems, see photos below. Still trying to find out who fitted the Isuzu, will get a photo up tomorrow button in cab wire (yellow) to what looks like a rely, wire goes to heater plugs and one wire witch goes to starter, push button and get a click from starter, still to check if plugs get warm. We are about 40 miles from Balmoral Castle, near Banff/McDuff.


    photos on our web site, Home - Teddys
    click photos then D79DDU

  10. #10
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    The 4BD1 engine is not one that was originally fitted to a Land Rover in Australia - it doesn't have the Land Rover specific changes from the Isuzu truck engine, e.g. thermostat housing.

    It has the early IHI turbo and exhaust manifold, but I can't make out the breather from the rocker cover that was used with Isuzu turbo engines, but nor can I see the breather system used on NA engines. So it may (or may not) have started as an NA engine and had the manifold and turbo added.

    In the pic showing the fuel injection pump, hoses are hiding the rear of the governor and there is something unusual there I can't make out clearly.

    Glow plugs only need power for a short time, and all that is required is a momentary switch. When engine and ambient temperature are cold, hold the switch closed for say 20 seconds, then release and start the engine. These are very simple, but manufacturers have to cater for people that don't understand or have an aptitude for such matters, so they use timer relays, some of which have temperature sensors and the likes.

    Even in cold climates a 4BD1 in reasonable condition, i.e. acceptable cylinder compression pressure, doesn't need glow plugs to start. Many here don't have the glow plug circuit connected and they start fine at temps a little below freezing. Scotland's winters would be more extreme.

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