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Thread: valve adjustment

  1. #1
    Join Date
    Oct 2009
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    valve adjustment

    I decided to check valve clearances today as noticed a lack of power on trip to the city yesterday-not easy to crank engine over by hand (without resorting to removing glowplugs) to line up pulley mark at TDC - it's a bloody big nut on the end of crankshaft pulley and can't really get a socket and bar on it -is there a special tool for this job? Anyway-valve clearances seemed okay so problem must lie elsewhere- I'm thinking maybe injector issue? Might do a compression test when i can borrow a tester.
    I also decided to bleed the fuel system in case there was air in there- the only problem is when i operate the hand primer pump fuel leaks out the top -i assume there's a sealing washer in there-is that replaceable or do i have to replace the whole primer pump-if so anyone know the part number and where to get one?
    I also noticed on the rear rocker arm there's quite a bit of sideways play when TDC and pushrods loose- there's quite a gap between the circlip on end of shaft -is there meant to be some shims or washers between the circlip and end of rocker arm?

  2. #2
    Join Date
    Sep 2008
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    You can buy a Bosch priming pump that does a much better job for $20 on ebay.
    Search on "bosch primer pump".
    Like this one 4BD1 Priming pump

    Can't recall if you've got a NA or turbo engine. Any symptoms with the power loss (stuttering, smoke etc) or just feels a bit sluggish?
    I just put a ratchet and socket on the front nut to turn it. I ground a bit off the bottom edge of the radiator shroud to make it a bit easier.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  3. #3
    Join Date
    Sep 2007
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    I just put it in 5th and push the vehicle to rotate the engine.
    The Bosch primer is excellent.

  4. #4
    Judo's Avatar
    Judo is offline ChatterBox Silver Subscriber
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    Quote Originally Posted by Dougal View Post
    I just put it in 5th and push the vehicle to rotate the engine.
    The Bosch primer is excellent.
    I jack up one front wheel, put it in 5th and spin the wheel to move to next valve. Good leverage on a tyre and can still eye ball the tappets.
    - Justin

    '95 Disco 300TDI - sold
    '86 County 110 Isuzu
    2006 Range Rover Vogue td6

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