Originally Posted by 
Rangier Rover
				 
			Pics soon. I welded a gusset along the inside curve, not the strongest but neater.   So far OK.  Has lasted over two hours:)  
The laminate idea can only be 3mm thick so only 4X as strong.
  A gusset on the out side 25X3mm close to 6X.   
 I can see clearance issues with the gusset out side so went inside, I don't have CAD to work it all out but may be at least 4X as strong at a guess.
  Looks promising now!
  How it drives..... With just over a ton on now corners like it would have with no load.  The ride is firmer due to the torsion bar effect.  Still OK though.  On a very rough road I would disengage it if possible.   But great on the black top:D