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                                                27th March 2011, 09:34 AM
                                        
                                
                                
                                        
                                                #11
                                        
                                        
                                        
                                
                        
		 
 
		
		
		
				
					
					
 
			
				
					I have done mine, look up slotted balls I think. I did mine after seeing Discowhite's. There are photos and descriptions on how both of us did it.
				 
 
 
 
 
 
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                                                1st April 2011, 09:02 PM
                                        
                                
                                
                                        
                                                #12
                                        
                                        
                                        
                                
                        
		 
 
		
		
		
				
				
		
			
				
					Completed this project yesterday morning. I made a cradle/jig that bolts to the table of my drill press and holds the swivel ball. Slotted the holes by making a plunge cut with an end mill; this proved to be very demanding on the drill press- morse tapers are not designed for sideways loads, plus the milling bit wants to wander a fair bit and the drill press does not have the rigidity of a milling machine. Cleaned up the slots with a 10mm tungsten-carbide burr in the press, they came up a treat. 2 extra locating holes located using Wayne's suggested technique, so now 9 bolts holding each flange to the axle. 
 End result- the vehicle now tracks very well, actually wants to travel in a straight line. Have not had the new caster angle measured- don't feel like spending another $65.00 but I have rotated the flanges 4mm at the o.d. which equates to just over 3 degrees, so should be between 3 and 4 degrees positive caster. Thanks again to those who offered advice.
 
 Was giving this some thought whilst driving nearly 1,000km on the weekend in my other Rangie- 94 soft-dash with EAS- and 2 things occurred to me. When the EAS lowers in highway mode, you get a bit of additional positive caster and the vehicle handles like a dream (very much enjoyed the Great Ocean Road!). Conversely, when you select high-profile, the caster must come back to about 1 degree or less, which may be part of the reason this mode is limited to 60km/hr by the ECU.
 
 
 
 
 
 
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                                                1st April 2011, 09:36 PM
                                        
                                
                                
                                        
                                                #13
                                        
                                        
                                        
                                
                        
		 
 
		
		
		
				
				
					
				
		
			
				
					Nice work, degree of difficulty is drill dependant I guess.
				 
 
 
 
 
 
 
	
	
	
	
	
	
	
	
	
	
	
	
		
		
		
		
			
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