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Thread: D2 ACE speed signal modifier

  1. #1
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    D2 ACE speed signal modifier

    I can now supply a speed signal modifier for use with the D2's ACE system which can allow the bars to be unlocked at any speed and can remove the 40 kph limit on ACE's rough road handling function. It consists of a module, a 3-position rotary switch c/w red/green LED and a wiring harness which has to intercept ACE's speed signal wire and connect to ignition and earth, all of which are at available at the ACE ecu connector. Switch positions are Rough Road (green), normal (off), Unlocked (red). If the vehicle has a Truspeed module fitted then the input speed signal must be the unmodified SLABS signal.

    I built one of these for my previous D2 and used it extensively and also made a couple for other people. I recently had a few PCBs made so can readily make them on request.

    The cost is $60 including postage which covers the parts cost and a nominal charge for the time it takes to make the module, switch and leads.

    Edit: Unlocked could be speed-limited if required, changing to either rough road or standard at higher speeds.
    Edit2: If there's any interest, jumpers could be added to the pcb (10 pcbs only cost $14) to allow over-riding an unlocked speed limit (eg 50 kph) and whether to apply the standard or rough road setting if the speed limit is not over-ridden, rather than produce bespoke versions.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  2. #2
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    Graeme, Having just purchased a D2 two weeks ago this ACE is all new to me. Can you please explain what this rough road function is, as well as any other functions?
    Dave.

    I was asked " Is it ignorance or apathy?" I replied "I don't know and I don't care."


    1983 RR gone (wish I kept it)
    1996 TDI ES.
    2003 TD5 HSE
    1987 Isuzu County

  3. #3
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    ACE's rough road function detects when a vehicle is travelling over rough ground from the signals obtained from the 2 accelerometers. The bars will be partly or fully relaxed as necessary (they are usually locked unless cornering when they will progressively push against the lean) to make the vehicle ride more smoothly, as long as its not cornering hard and the speed is less than 40 kph. The general idea is good although because the vehicle stops rocking when the bars are relaxed, the bars are locked again because ACE thinks the road is now smooth so the ride cycles between rough and smooth, but better than always rough. Unlocked is smoothest but handling through corners is woeful by comparison and lack of push against the lean going through S bends is not something to be without, because it is so good.

    I found that with the 40 kph limit removed the ride on country roads can be significantly improved to the extent that I almost always used that option, only returning to standard operation if I wanted to travel particularly quickly around sharp bends. Rough road allows more lean because it allows more lateral acceleration.

    My rough road setting removes the 40 kph limit by providing a 35 kph signal for speeds above 35 kph. The bars-unlocked setting provides a 2 kph signal, although that's going to be speed limited by default to around 40 or 50 kph (not decided yet - opinions welcome!) after which, if not disabled by a pcb jumper, either the actual speed or rough road speed will be used if set by an alternate pcb jumper. I suspect that speed limited then rough road would be the best configuration.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  4. #4
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    Graeme, This is how I deciphered your explanation. When rough road setting is activated, the vehicle will ride better on a rough country road in a straight line, but the ACE will not work when cornering. Is this correct?

    I know this next question is impossible to answer. How much difference does this make to the ride?
    Dave.

    I was asked " Is it ignorance or apathy?" I replied "I don't know and I don't care."


    1983 RR gone (wish I kept it)
    1996 TDI ES.
    2003 TD5 HSE
    1987 Isuzu County

  5. #5
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    ACE still operates to push against the lean when cornering in its rough road mode, its just that the system allows a bit more flexibility - not quite so sports car like.

    I wanted ACE on my 2nd D2 because I didn't like the rigidity of the standard ARBs on my 1st to the extent that I permanently removed a link from a front bar. I was quite dissapointed to discover the ride was worse with ACE due to the much stiffer bars that were locked in a straght line, so set about creating a solution. After fitting my modification I occasionally would switch back to standard to remind me just how much better the ride was. I was also driving my 84 RRC which has no bars and the RRC rode so much more smoothly than standard ACE so the RRC was my yardstick. Very occasionally I would encounter a particularly rough section of highway where standard ACE or bars unlocked rode better at speed.

    I found tracks with pot-holes were so much smoother with bars unlocked because wheels could drop into depressions and rise over bumps without trying to take the chassis with it.

    Edit: With rough road enabled the first few bumps of a rough patch were felt then the vehicle would float over the rest, as long as the patch wasn't so long that rough road handling would be ended causing the next few bumps to be felt.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  6. #6
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    Where's the switch mount? I like the concept and capability it will offer, but hate the idea of scaring the dash of the HSE obtrusively.

  7. #7
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    Me too, I'm discussing a way to use smaller switches with Graeme.

  8. #8
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    I'll be able to provide either the module with the rotary switch (Jaycar SR1212 a double pole, setup as on-off-on with attached LED) or the module with a miniature SPDT toggle switch & LED that can, if desired, be replaced with an equivalent switch or even 2 SPST switches, 1 for each option. The rotary switch uses 3 wires & 3 pin connector whereas a single pole switch and LED will use 4 wires & 4 pin connector and be programmed accordingly.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  9. #9
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    Graeme,

    After spending the morning at Jaycar, I found a SPST switch, the SK0975. It's a mini sized switch that will fit into the blanks that surround the instrument binnacle or alternately in the extra switch panel that will replace the coin/ash tray. It has three locations, I'm planning on using two for switched and the third for the LED indicators.

  10. #10
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    Would a 3mm LED fit in the same panel with a switch?
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

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