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Thread: DIY Gas powered Forge

  1. #1
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    DIY Gas powered Forge

    Hi Guys.
    I have always wanted to mess with a forge,my boy is very much into that sort of thing.
    I have 6 brake drums off one of the shire trucks.Lindsay asked if he could have a couple for a forge.
    He was talking wood/charcoal fired I suggested LPG as its safer in summer and easily controled.
    Anybody got such a beast??? Pics please.
    Andrew
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  2. #2
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    Mate of mine made his own gas powered forge for making knives. Will see if I can get some details for you.
    He made me a sweet little knife from a whiltshire file, gee its sharp.

  3. #3
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    Quote Originally Posted by Vern View Post
    Mate of mine made his own gas powered forge for making knives. Will see if I can get some details for you.
    He made me a sweet little knife from a whiltshire file, gee its sharp.
    Vern.
    My boy is into knives big time.He has been making them from Landy leaf springs.
    He has made a few for his mates as 18th birthday presents.
    Cheers
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
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  4. #4
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    Melting Furnace (home made) - SmokStak

    Andrew, came across this. Hope it is of some help.

    Cheers Greg

  5. #5
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    We do, its LPG powered also (Town gas, might be natural???). Hasn't been used in years and years - not enough heat.
    Cheers
    Slunnie


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  6. #6
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    Try and look at some of the knife or blacksmithing forums for forge ideas.
    Roversmith link is the correct concept but what you want to do for a forge is turn it on its side and have the burner come in from the top or side.
    When it comes to melting metal and propane fired forge you must have a well insulated furnace to keep the heat in and bring up a high enough temp. If you have say an "open" forge like the old days of blacksmithing using coal you will lose too much heat and take a very long time to bring your metal up to temp.
    Propane burners are very easy to make. If you really want to get some heat (in the correctly designed furnace can melt cast iron) is the use of waste oil.

  7. #7
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    Get on Blacksmithing Forum | I Forge Iron & look for Corin's posts. There's not a lot he doesn't know about gas.
    For knives, there's a local forum:
    Australian Blade Forums

    And lots of excellent information on both:
    BritishBlades - Home
    Bladesmith's Forum Board
    And also BladeForums.com

    There are plenty of other fora, but these are the ones I visit most frequently.

    A solid fuel forge works perfectly well, I haven't noticed any great difference in the time taken to hear metal, however coke or charcoal seem hard to find in most of Oz. Gas has another advantage in that it's easier to see what's happening to the steel - useful when forge welding.

    There's many more blacksmiths & hobbyists than you'd think, so there may well be a club near you - have a look in the relevant section of IFI.

  8. #8
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    If you are making sword or knife blades in the traditional way from wrought iron by repeated firing, hammering, laminating and or plaiting, then a coke or charcoal forge is essential. The carbon from the burning fuel is hammered in as the laminations/plaits are hammer welded together repeatedly and the wrought iron is turned into steel.
    URSUSMAJOR

  9. #9
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    Here are some of his knives.That cannon he made on his lathe,its 35mm long,and fires ball bearings with his own homemade black powder.

    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  10. #10
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    Nice work.
    Get him onto those forums, he'll be most welcome.

    Had another thought re. gas forges. If you're going induced air, not forced, they tend to be much harder to get right (apparently. I haven't made one yet). One suggestion I liked the sound of was to use a weed burner. It has been done successfully by a BB member as I recall. The other idea if you need something a bit larger is a roofing burner. Tar impregnated sheeting is a common way of waterproofing flat roofs in the UK & these things are common there.
    It saves all the aggro of setting up your own home made burner.
    And a BBQ regulator will not give enough flow for a forge. You'll need a regulator with a needle valve.

    All in all, if you can source Charcoal (not briquettes) coal or coke locally, a solid fuel forge will get you going more cheaply than a gas forge in my opinion. My portable come forge follows the '55' forge design & cost me nothing but $5 for a brake drum, time & a couple of welds to make.
    The rest was scrap or to hand.

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