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Thread: 'Car' trailer ideas - thinking outside the box.

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    'Car' trailer ideas - thinking outside the box.

    So, been doing a bit of thinking while driving this week, and although I have no immediate plans to build a trailer, I may do at some stage when the time is right. It would be something to transport the 101 or other 4WD around with. So, thinking outside the box, I've thought of a few things that may work that are a bit different to how most go about this. If these are good or bad ideas, I don't yet know. I know some here have experience in this sort of thing, so happy to here the pro's and con's of what I'm thinking.

    There are several 'must's' this trailer will have to do if I build it. As space is tight at my place, it will need to have a vehicle on it at all times when stored - I simply don't have the room for a trailer to sit there looking pretty. It needs to only take up the room of 1 vehicle, so a folding draw bar is also something it should have.

    Now, before anyone answers, I have both the equipment and skills to fabricate this myself - I have built several trailers in the past, as well as a couple of truck bodies, so no dramas there and with access to CNC plasma cutters, full metal fabrication workshops and every style of welder you can imagine (and some most of you can't) that side is taken care of.

    I also come from a trucking background, so I also have a thought about making this trailer a single axle unit for more than one reason. The trailer would need a gross mass of 4,000Kg. I think around 1,000 or so Kg for the trailer would be obtainable, leaving enough to stick any 4WD on there I need to. Although I'm not sure I would want to tow 4 tonnes a long way, the RRC is legally capable of this,

    I'll do some rough drawings soon, but the idea I'm thinking of is a narrow trailer, where you drive the vehicle over the wheel arch on either side and drop down to keep the centre of gravity low. Although I think there is enough room between the wheel base to put a tandem axle, I like single axle trailers and have used some that weigh up to 6 tonnes GVM behind trucks in the past.

    I can easily lay my hands on a truck axle that would work, so no dramas there. The other thing I was half thinking about is suspension - or lack of it... Does a car trailer need suspension as the load that goes on it has its own...? Just thinking aloud here, but when a trailer is empty, it's suspension is so hard it basically doesn't work anyway, and when there's a car on there - well, what's the point?

    I'll try and get some ideas on paper so you can see what I mean, but as this is just a spit balling session, what's everyone else's thoughts - good or bad, I'm a big boy, but don't just bag my ideas because they aren't what's normally done, put some engineering behind your answers. . If you have some way out there ideas as well, I'd love to here them.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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    Some thoughts,

    4 tonne behind an RRC. Oh dear

    Why are you so keen on a single axle ??

    I assume you are not using a 50mm ball coupling. (only 3500kg rated)

    Long drawbars tow well and are easier to back but probably not very "folding" friendly. What about making it removable instead ??

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    all good ideas, yes the trailer does need some kind of suspension even if it is just trailing arms and lastomer bumpstops If you try to rely on just the tyres to do the suspension work especially on a single configuration bad things will happen and you'll have to mess with the tyre pressures constantly. And it'll be worse the faster you go which is what will happen when its empty.

    if you're going to do what I think you're going to do the lowest way of doing it is with cross body torsion arms that mount up over the center of the chassis which would normally be a hassle but as you're going to be doing up and overs on the mud guards its not going to be an issue. hell if you want to you could even tub the chassis around the suspension to really lowboy it.

    if you use 13 inch rims you can go tandems inside the wheel base of a 110 but an 88 sits on the guards of the trailer.

    Id be looking at going to a extending draw bar or a removable on over a plain folding setup, the advantage of a pinnable removable folding style being that you can set it up to use a highlift jack (or similar) to force tilt the thing.

    as for Floor? what floor? you just need cross bars at 6 inch spacings for 28's to walk over lots and lots of tied town points when you do that too.
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    Quote Originally Posted by pop058 View Post
    Some thoughts,

    4 tonne behind an RRC. Oh dear

    Why are you so keen on a single axle ??

    I assume you are not using a 50mm ball coupling. (only 3500kg rated)

    Long drawbars tow well and are easier to back but probably not very "folding" friendly. What about making it removable instead ??

    expanded mesh floor to allow the dirt to fall through.

    Yeah, towing 4 tonne with the Rangie won't be high on my to do list - with the 101 on there, just under 3 tonnes which is what my RRC spent its entire life doing. I've towed 3 tonne with it - it's not fast, but it does do it easily - they are a great tow vehicle.

    Removable draw bar would work fine - I just need the space when it's at home.

    Single axle would give me more room for the ramp over wheel arch idea, and single axle trailers turn much easier and don't put stress on the stubb axles when cornering under load as the wheels twist like a tandem does.

    Wasn't thinking of a floor - just a skeleton frame with ladder style ramps running up each side.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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    Quote Originally Posted by Blknight.aus View Post
    if you're going to do what I think you're going to do the lowest way of doing it is with cross body torsion arms that mount up over the center of the chassis which would normally be a hassle but as you're going to be doing up and overs on the mud guards its not going to be an issue. hell if you want to you could even tub the chassis around the suspension to really lowboy it.
    Hmmm, I like those ideas. . Yes, no issue with mounts or suspension that end up over the centre of the chassis - the 101 has oodles of clearance there.

    Quote Originally Posted by Blknight.aus View Post
    as for Floor? what floor? you just need cross bars at 6 inch spacings for 28's to walk over lots and lots of tied town points when you do that too.
    No plans for a floor at all, just a straight skel with a ramp each side up and over the guards.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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    Springs are essential, the trailer weight is not zero and you don't want an unsprung trailer when you need to shift it empty. Some h/d shockers too. I borrowed an unsprung trailer once and its constant dance behind my car was ridiculous.

    Draw bars can be attached with two swivel pins just in front of the springs, and bolts at the front of the bed. The trailer can then be tilted for low riding vehicles using short ramps.

    Build it from RHS, large size but not too heavy. Definitely no angle iron. Sides should be load bearing trusses. Long truck leaf springs will help spread the load fore and aft of centre. Two ladder style runners for the wheels are ample, no other floor is needed. I removed the two front rungs on each side of my trailer and made loops to hold bigger wheels. The rungs go back on when ordinary cars are carried. You could even fit the rungs below the side rails if needed.

    Other than the front and rear load space cross bars, you'll need two in between at the spring hangers. Such a trailer can be used as an emergency pit too.

    Suitably heavy duty single wheels outside of the load space will make your trailer usable for more than just high clearance 4WDs. Use a cranked axle if you can make or obtain one to lower the bed.

    I'm basically describing a h/d version of the lightweight car trailer that I built 36 years ago, it has been (and still is) an excellent all round trailer. Mine weighs 400kg and carries 1500kg. If you can maintain this empty mass to load capacity ratio you'll have an excellent trailer.

    Also if you're putting the wheels under the load, maybe dual wheels on a single axle, Transit style. Four 195R14LT's will probably carry your load.

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    Getting tyres on a single axle that will give you a 4T capacity is going to be the trick. The Mazda/Ford light trucks had 13"duals but I don't belive you'll get them to 4T the most I have found on 13s is Hankook LT at 750kg single or only 560kg as duals. You are going to need a load rating of at least 100 so while they are available in 14's finding dual rims in that size is going to the the problem. You will likely have to go to 16s in which case there are any number of rims and tyres but it will make the axle height of at least 12"giving a relatively hi CoG, or a large height differential between the mudguard and deck/wheel ramps.

    For a light tare weight trailer I have been considering something along the lines of a boat trailer with ramps on either side to support the wheels although this means that road grime will be sprayed up under the vehicle while towing. Of course this could be solved by lightweight infill panels like thin gauge alloy being careful not to place loads on these panels.

    As for the drawbar, the cattle carrier we used on our farm had a truck and dog, where the drawbar was a sliding arrangement. When the locking pin was released the drawbar telescoped in under the trailer so the truck and trailer crates were touching and the cattle could walk between the dog and truck. You could do something similar.

    If you made the trailer in a beavertail design, you could reverse the trailer into a corner and park something on top to save space. Sort of like a set of truck workshop ramps.

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    Just an idea for your mixing pot. The drop axles used on boat trailers are available ( can't think of the company name, but it is a division of Hayman Reese ) You could use a tandem axle design and drive the load between the wheel arches. A lower centre of gravity and better load sharing. Just an idea.
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    Hi,
    I had a small trailer that I could winch up to stand on its rear against a 3m retaining wall.
    That saved lots of space, but I had the landscape to do it easily and safely.
    May be too outside the box for a flat block though.
    Cheers

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    Quote Originally Posted by austastar View Post
    Hi,
    I had a small trailer that I could winch up to stand on its rear against a 3m retaining wall.
    That saved lots of space, but I had the landscape to do it easily and safely.
    May be too outside the box for a flat block though.
    Cheers
    Yeah, probably wouldn't ba able to do that - that's one of the reasons I want to be able to park a vehicle on it at all times and remove the draw bar - it won't increase the footprint of the vehicles and trailers I already have here...
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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